Bottle or container feeding
Manual loading, turntable feeding or conveyor connection according to container type and automation level.
Industry Packaging Line Solution
Complete Liquid Filling Line Solutions
For factories filling water-like, foaming, viscous or mildly corrosive liquids, the main challenge is choosing a line that matches the product instead of forcing every product through one standard machine. LEKA configures liquid filling lines around viscosity, bottle size, cap type, labeling method, capacity target and workshop layout.
Water
juice
sauce
edible oil
honey
shampoo
detergent
Output Range1600-3000 bottles/hour
Final output depends on sample, fill volume, product behavior and layout.
AutomationLine Integration
Filling, capping, labeling and packing modules can be connected by project.
Capacity Options1000-3000 BPH
Compact and standard references; integrated line by project.
Operators2-3 operators
Final labor depends on feeding, automation level and packing scope.
Real Line View
Complete automatic bottle packaging line with filling, capping, labeling and conveyor transfer for line configuration review.
Application Scope
Match the line to your product, container and production target.
LEKA Pack Line reviews the real product sample, bottle or container sample, closure style, label position and workshop layout before recommending a full line configuration.
Suitable Products
Water, juice, sauce, edible oil, honey, shampoo, detergent, cosmetic liquid, chemical liquid, lubricant and other bottled or containerized liquids.
Target Industries
Food and beverage, daily chemical, cosmetics and personal care, chemical, lubricant, cleaning products and contract packaging factories.
Container Types
BottlesJarsBuckets / PailsCustom Containers
Bottle Shapes
Round BottlesSquare BottlesFlat BottlesJarsIrregular BottlesSample Review
Closure Options
Screw CapsPress CapsPump CapsTrigger CapsCustom Closures
Labeling Methods
Wrap-Around LabelingSingle-Side LabelingFront-Back LabelingFront BackCustom Labeling
Line Output Range
Standard bottle reference: 1600-3000 bottles/hour; viscous or large-volume liquids run lower after sample testing.
Automation Level
Line Integration
Capacity Options
Compact 1000-2000 BPH reference; standard 1600-3000 BPH; large containers by project.
Line Boundary
From empty container feeding to filling, capping or sealing, labeling, coding, inspection and optional packing.
Product Fit
Choose the filling structure around real product behavior.
Different liquids need different filling structures. These tables help buyers compare product behavior, container range, filling method and line capacity before requesting a proposal.
| Suitable Products | Product Behavior | Packaging Challenge | Recommended Handling |
|---|---|---|---|
Water-like liquids |
Low viscosity, fast flow and possible splashing. |
The line needs stable filling control and smooth bottle transfer. |
Gravity, pump or flowmeter filling can be reviewed with anti-splash nozzle control. |
Viscous liquids |
Medium to high viscosity with possible stringing or dripping. |
Thick products may fill slowly and leave residue around the nozzle. |
Servo piston, rotor pump, gear pump or weighing filling can be selected after sample review. |
Foaming or corrosive liquids |
Foam, chemical compatibility or safety risk must be checked. |
Standard filling structures may cause foam overflow or material damage. |
Diving nozzles, anti-foam control, anti-corrosion contact parts or safety configuration can be added. |
Filling Method
Match filling technology to viscosity, foam, particles and accuracy needs.
The final machine is confirmed after product sample review, but this guide shows the typical direction for common production requirements.
| Filling Solution | Suitable Products | Best For | Project Notes |
|---|---|---|---|
Gravity or Pump Filling |
Water-like liquids, beverages, mouthwash and low-viscosity cleaners. |
Stable filling for free-flowing products. |
Final selection depends on accuracy target, bottle size and foam behavior. |
Servo Piston or Rotor Pump Filling |
Sauce, honey, lotion, shampoo, detergent and viscous products. |
Controlled filling for thick or sticky products. |
Anti-drip nozzles, heating, mixing or diving filling can be reviewed by sample. |
Weighing or Flowmeter Filling |
Oil, lubricant, chemicals, pails, drums and larger containers. |
Projects where measured volume or weight control is important. |
Recommended when container size is large or product value requires stronger filling control. |
Container Range
Plan containers, closures and labels as one connected line.
Container size, opening, stability, cap format and label position all affect machine selection and conveyor layout.
| Container Type | Volume Range | Closure Options | Labeling Options | Handling Notes |
|---|---|---|---|---|
Small and Medium Bottles |
100ml-5L |
Screw caps, press caps, pump caps or trigger caps by sample. |
Wrap-around, single-side, double-side, sleeve or top labels. |
Bottle guides, filling nozzles and capping heads are confirmed by real samples. |
Pails, Jerry Cans and Drums |
5L-25L pails/jerry cans; 50/60L-220L drums by project |
Screw caps, press caps, pail lids or custom closures. |
Front-back labels, warning labels or batch coding. |
Large containers may need stronger conveyor support and slower filling cycles. |
Finished Cartons |
LEKA-CS reference: L150-500mm / W150-500mm / H120-500mm |
Tape sealing after product packing. |
Carton label, shipping label or batch code by project. |
Carton sealing uses LEKA 18m/min belt speed reference; final packing output depends on carton loading. |
Capacity Planning
Compare line levels before confirming automation scope.
A practical line proposal should match output target, floor space, operator plan, packing end and later capacity growth needs.
| Solution Type | Typical Output | Machine Configuration | Operators | Floor Space | Production Use |
|---|---|---|---|---|---|
Compact / Semi-Automatic Line |
1000-2000 BPH reference for small bottles; final output depends on sample and filling volume. |
Manual or turntable feeding with automatic filling, capping, labeling and collection. |
2-3 operators reference |
Compact inline layout; final drawing required. |
Suitable for new projects, smaller factories and flexible SKU changeover. |
Standard Automatic Inline Line |
1600-3000 bottles/hour LEKA 8-head filler reference when the product allows stable inline filling. |
Automatic filling, cap feeding, capping, labeling, coding and packing preparation. |
2-3 operators reference |
Straight, L-shaped or U-shaped layout after workshop review. |
Suitable for regular daily production with stable bottle flow. |
Higher-Output / Integrated Line |
Matched by project; bottle feeding 60-120 bottles/minute and labeling up to 15000 BPH can be integrated when required. |
Bottle unscrambler, multi-head filling, capping, labeling, inspection, carton sealing or palletizing by project. |
Confirmed by line scope |
Layout drawing required with buffer and packing end. |
Suitable for buyers planning connected production from empty bottles to finished cartons. |
Production Flow
Typical line process from container feeding to finished packing.
The process can be shortened or expanded according to the customer product, available floor space and required automation level.
Filling
Gravity, piston, servo pump, gear pump, rotor pump or weighing filling can be selected according to product behavior.
Capping or sealing
Screw capping, press capping, pump cap handling, aluminum foil sealing or lid pressing can be integrated.
Labeling and coding
Round bottle labeling, flat bottle labeling, sleeve labeling, coding and inspection can be added where required.
Packing and palletizing
Carton sealing, shrink packing, weighing label printing and palletizing can be included for complete line delivery.
Machine Configuration
Core machines and optional modules can be combined as one complete line.
Each stage is selected around the product behavior, container samples, output target and downstream packing method.
| Line Stage | Machine Role | Recommended Equipment | Qty | Output Match | Production Use | Configuration Notes |
|---|---|---|---|---|---|---|
| Container Feeding and Line Conveying | Feeds empty containers into the line and keeps transfer stable between machines. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Bottle unscrambler, bottle receiving table, accumulation table or conveyor layout is selected by container stability and workshop space. Conveyor length, turning direction and accumulation buffer can be customized. | |
| Bottle Washing / Air Rinsing | Removes dust from empty bottles before filling when container storage, hygiene or product quality requires it. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Bottle washer or air rinsing module is added according to bottle material, cleanliness requirement and line speed. Flip-type air blow washing, ion air cleaning or rinsing structure can be reviewed. | |
| Filling | Fills the target product into bottles, jars, pails or containers. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Core Machine | Filling equipment is selected by viscosity, foaming, particles, corrosion risk, filling accuracy and target capacity. Servo control, more filling heads, diving nozzles, heating or anti-corrosion structure can be reviewed. | |
| Cap Feeding / Cap Elevating | Feeds caps to the capping machine and reduces manual cap loading during continuous production. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Cap elevator or vibratory feeder is selected by cap size, cap shape and feeding stability. Customized cap sorting and cap feeding direction can be reviewed. | |
| Capping | Tightens screw caps, press caps or other matched closures according to the container and cap sample. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Capping structure is selected according to cap type, torque requirement and bottle stability. Servo capping, claw-type capping or press-cap structure can be integrated. | |
| Foil Sealing | Adds induction sealing after capping when leakage control, freshness, tamper evidence or product protection is required. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Foil sealing is configured by bottle mouth size, foil material, cap structure and line speed. Air-cooled or water-cooled sealing models can be selected by production requirement. | |
| Labeling and Coding | Applies product labels and production date information before final packing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Labeling method is matched to container shape, label position and packaging style. Single-side, double-side, wrap-around, top labeling, sleeve labeling and coding can be integrated. | |
| End-of-Line Packing | Prepares finished products for carton sealing, shrink packing, case packing or palletizing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Packing end is configured according to carton size, case packing method, labor plan and shipping requirement. Carton sealing, shrink packing, automatic case packing or palletizing can be configured by project. |
Line Details
Review real equipment details before planning your line.
Use these photos to check machine structure, filling heads, container handling, conveyors and factory test details.
Optional Integration
Add the modules that make the line fit your factory workflow.
Optional modules are selected after checking required inspection, coding, sealing, packing and labor-saving needs.
Bottle washing
Recommended for beverage, mouthwash and other clean-bottle applications.
Light inspection
Helps operators check fill level, bottle condition or obvious product issues.
Weight rejection
Useful when the project requires automatic removal of underfilled or overweight containers.
Tracking display screen
Can show line status and production data when the customer needs stronger production monitoring.
Automatic cartoning or palletizing
Available for factories planning higher automation after the filling section.
Materials and Safety
Confirm contact materials and safety configuration before production.
Material selection and safety options are reviewed by product formula, viscosity, corrosion risk, flammability, cleaning method and local factory requirements.
| Option Area | Available Configuration | Suitable Products | Project Notes |
|---|---|---|---|
Food and Beverage Contact Parts |
SUS304 or SUS316 contact parts with clean filling structure. |
Water, juice, edible oil, sauce and food-grade liquids. |
Cleaning access and food-grade contact surfaces should be confirmed by product requirement. |
Chemical Compatibility |
PP, PE, PTFE, PVDF or anti-corrosion wetted parts can be reviewed. |
Cleaners, disinfectant, corrosive liquids and industrial chemicals. |
Product formula and safety sheet should be reviewed before final material selection. |
Safety Guarding |
Machine guarding, leak tray, grounding and safety interlock can be configured. |
Chemical, lubricant, alcohol and large-container filling projects. |
Local factory safety requirements should be shared during quotation. |
Quality Control
Add inspection modules where the line needs stronger control.
Inspection and rejection modules help factories check fill level, weight, cap status, labels and finished package quality before packing.
| Module | Production Use | When to Add |
|---|---|---|
Checkweigher |
Checks product weight after filling or packing. |
Add when the project needs automatic underweight or overweight rejection. |
Fill-Level or Light Inspection |
Helps operators review fill level, container condition and obvious product issues. |
Add for transparent bottles, beverage products or higher quality control needs. |
Date Coding and Batch Coding |
Prints production date, batch number or tracking information. |
Add when retail packaging, distributor requirements or traceability rules require coding. |
Factory Planning
Layout, utilities and customization are confirmed before production.
The same product may need a different line structure when bottle shape, cap style, output target or workshop direction changes.
Bottle Specifications
Confirm container volume, height, diameter, mouth size, material and stability before final line design.
Cap Specifications
Confirm cap type, cap diameter, cap height, torque requirement and whether automatic cap feeding is required.
Label Specifications
Confirm label type, label roll size, label position and whether front/back, wrap-around, sleeve or top labeling is needed.
Layout Notes
Straight line, U-shaped line or custom layout
Straight, L-shape and U-shape layouts can be discussed according to workshop space, operator position, feeding direction and end-of-line packing area.
Required Floor Space
Layout drawing required. LEKA-BU reference size is 1000 x 800 x 900 mm and LEKA-CS reference size is L1650 x W850 x H1350 mm; final floor space depends on conveyor direction and packing end.
Utility Requirements
Final power and air supply are confirmed by configuration. LEKA-BU reference: AC220V 50Hz, 0.5kW; LEKA-CS reference: 220V 50/60Hz 1 Phase, 240W.
Operators Required
2-3 operators for standard reference; final labor depends on viscosity, feeding and packing scope.
Labor-saving Notes
Automatic feeding, filling, capping, labeling and conveyor integration can reduce repeated manual handling.
Customization Options
Filling method, contact material, filling head number, anti-drip design, cap handling, label position, conveyor length, voltage, language interface and safety guarding can be customized.
Upstream and Downstream Connection
Upstream bottle supply and downstream carton packing, collection or palletizing can be connected after layout review.
Packing End Options
Carton sealer, shrink tunnel, weighing label printer, palletizing robot and manual packing stations can be configured.
Quotation Preparation
Send these project details for a more accurate line proposal.
Clear samples and production targets help our team recommend the right filling method, machine quantity, automation level and layout direction.
Product sample or product description
Helps confirm viscosity, foaming, particles, corrosion risk and filling method.
Bottle, jar, drum or pail size
Helps match filling heads, conveyors, holders, capping structure and line layout.
Target output per hour
Helps size the number of filling heads, automation level and downstream equipment.
Cap, label and packing style
Helps integrate capping, sealing, labeling, coding and end-of-line packing.
Workshop layout and utility conditions
Helps confirm conveyor direction, machine footprint, power, air supply and installation plan.
Delivery Support
From line planning to factory testing and after-sales support.
LEKA supports B2B customers with practical configuration discussion, sample review, line testing and remote technical guidance.
Project Delivery Scope
LEKA can support line planning, machine configuration, layout drawing, sample testing, factory acceptance test, packing for shipment and installation guidance.
Factory Acceptance Test
Before shipment, the configured line can be tested with customer samples or comparable products to check filling accuracy, capping stability, labeling position, conveyor flow and basic operation.
Installation Support
Remote installation guidance, operation training and troubleshooting support are available. On-site service can be discussed according to project location and schedule.
Spare Parts Support
Wear parts, electrical parts and common maintenance parts can be prepared according to the final machine configuration.
Project Timeline
Project timeline is confirmed after product samples, container samples, cap samples, target capacity and layout are reviewed.
Warranty Terms
Warranty terms are confirmed in the final quotation and contract.
Project Review
Useful materials for quotation and internal review.
Use these review items to prepare product information, container samples, factory layout and line requirements before final configuration.
Quotation Checklist
Prepare product, container, cap, label, output and factory layout details before requesting a proposal.
Line Layout Review
Share workshop dimensions and flow direction so LEKA can review conveyor direction, machine order and packing area.
Factory Test Review
Use sample testing photos or videos to check filling accuracy, capping stability, labeling position and conveyor transfer before shipment.
Connected Resources
Related Application Pages
Review product-specific filling pages that connect with this line solution.
Application PageSauce Filling LineSauce filling projects need stable dosing even when the product is thick, sticky or contains small particles. LEKA…
Application PageEdible Oil Filling LineEdible oil filling lines need accurate dosing, clean cut-off and stable handling for different bottle sizes. LEKA can…
Application PageHoney Filling LineHoney filling requires controlled flow, accurate volume and clean cut-off because the product is sticky and slow-moving. LEKA…
Application PageJuice Filling LineJuice filling lines need smooth bottle flow, stable fill level and reliable capping for beverage production. LEKA can…
Application PageWater Bottling LineWater bottling projects need clean bottle handling, stable fill level, reliable capping and smooth downstream labeling or packing.…
Application PageShampoo Filling LineShampoo filling lines need controlled filling for foaming and medium-viscosity products, plus stable handling of pump caps, flip…
Connected Resources
Recommended Equipment
Check the main filling, capping, labeling, conveying and packing machines used in this line.
EquipmentLEKA-FLSF-06-C 6-12 Head Servo Filling MachinePaste and liquid products requiring multi-head servo filling for medium to higher automatic output.
EquipmentLEKA-CP-A-servo Servo Four-Wheel Capping MachineLEKA-CP-A-servo is a servo four-wheel capping machine with servo-controlled lifting adjustment for different bottle heights. It is suitable…
EquipmentLEKA-LB020 Automatic Double-Side Multifunction Labeling MachineLEKA-LB020 is an automatic double-side labeling machine for square bottles, flat bottles, and rectangular containers, with optional round…
EquipmentLEKA-CS Carton Sealing MachineLEKA-CS semi-automatic carton sealing machine for end-of-line carton tape sealing, suitable for cartons from 150-500mm length, 150-500mm width…
Customer Questions
Common questions before confirming a line proposal.
These answers help buyers prepare product samples, container information, capacity targets and factory details before requesting a quotation.
What information should I send before requesting a liquid filling line proposal?
Please send product details, container photos or drawings, filling volume, cap type, label position, target output and available factory layout.
Can the line be customized for my container and cap samples?
Yes. LEKA reviews real samples or drawings before confirming guides, conveyors, filling nozzles, cap handling, labeling position and packing end.
How is the filling method selected?
The filling method is selected by viscosity, foam, particles, corrosion risk, filling volume, accuracy target and container opening.
Can capping, labeling and packing be connected in one line?
Yes. Filling, capping, sealing, labeling, coding, inspection and downstream packing can be combined according to project scope.
Do you provide testing before shipment?
Factory testing can be arranged with customer samples or comparable products. Test videos and photos can be provided for review before shipment.
Ready to configure this production line?
Send your product, container, cap, label and capacity requirements. LEKA Pack Line will review the details and prepare a suitable filling and packaging line plan.
