Bottle feeding
Turntable, conveyor or bottle unscrambler feeds bottles into the line.
Industry Packaging Line Solution
Bottle Packaging Line Solutions
A bottle packaging line needs stable flow from empty bottle handling to final packing. LEKA helps factories combine filling, capping, sealing, labeling, coding, inspection and packing modules so the whole line works around the customer bottle, cap, product and output target.
Bottled water
beverages
sauces
oils
detergents
cosmetics
mouthwash
Output Range1600-3000 bottles/hour
LEKA 8-head filler reference; final output depends on sample and layout.
AutomationLine Integration
Filling, capping, labeling and packing modules can be connected by project.
Capacity Options1000-3000 BPH
Compact and standard references; integrated line by project.
Operators2-3 operators
Final labor depends on feeding, automation level and packing scope.
Real Line View
Complete automatic bottle packaging line with filling, capping, labeling and conveyor transfer for line configuration review.
Application Scope
Match the line to your product, container and production target.
LEKA Pack Line reviews the real product sample, bottle or container sample, closure style, label position and workshop layout before recommending a full line configuration.
Suitable Products
Bottled water, beverages, sauces, oils, detergents, cosmetics, mouthwash, disinfectant, lubricants and chemical liquids packed in bottles or jerry cans.
Target Industries
Beverage factories, food factories, daily chemical plants, cosmetic factories, lubricant plants, chemical plants and packaging contractors.
Container Types
BottlesJarsBuckets / PailsCustom Containers
Bottle Shapes
Round BottlesSquare BottlesFlat BottlesJarsIrregular BottlesSample Review
Closure Options
Screw CapsPress CapsPump CapsTrigger CapsCustom Closures
Labeling Methods
Wrap-Around LabelingSingle-Side LabelingFront-Back LabelingFront BackCustom Labeling
Line Output Range
LEKA 8-head filler reference: 1600-3000 bottles/hour; higher output depends on sample and layout.
Automation Level
Line Integration
Capacity Options
Compact 1000-2000 BPH reference; standard 1600-3000 BPH; integrated line by project.
Line Boundary
From empty bottle feeding to filled, capped, labeled and packed bottles.
Container Range
Plan containers, closures and labels as one connected line.
Container size, opening, stability, cap format and label position all affect machine selection and conveyor layout.
| Container Type | Volume Range | Closure Options | Labeling Options | Handling Notes |
|---|---|---|---|---|
Small and Medium Bottles |
100ml-5L |
Screw caps, press caps, pump caps or trigger caps by sample. |
Wrap-around, single-side, double-side, sleeve or top labels. |
Bottle guides, filling nozzles and capping heads are confirmed by real samples. |
Jerry Cans and Pails |
5L-25L |
Screw caps, press caps, pail lids or custom closures. |
Front-back labels, warning labels or batch coding. |
Large containers may need stronger conveyor support and slower filling cycles. |
Finished Cartons |
LEKA-CS reference: L150-500mm / W150-500mm / H120-500mm |
Tape sealing after product packing. |
Carton label, shipping label or batch code by project. |
Carton sealing uses LEKA 18m/min belt speed reference; final packing output depends on carton loading. |
Capacity Planning
Compare line levels before confirming automation scope.
A practical line proposal should match output target, floor space, operator plan, packing end and later capacity growth needs.
| Solution Type | Typical Output | Machine Configuration | Operators | Floor Space | Production Use |
|---|---|---|---|---|---|
Compact / Semi-Automatic Line |
1000-2000 BPH reference for small bottles; final output depends on sample and filling volume. |
Manual or turntable feeding with automatic filling, capping, labeling and collection. |
2-3 operators reference |
Compact inline layout; final drawing required. |
Suitable for new projects, smaller factories and flexible SKU changeover. |
Standard Automatic Inline Line |
1600-3000 bottles/hour using LEKA 8-head liquid filler reference. |
Automatic filling, cap feeding, capping, labeling, coding and packing preparation. |
2-3 operators reference |
Straight, L-shaped or U-shaped layout after workshop review. |
Suitable for regular daily production with stable bottle flow. |
Higher-Output / Integrated Line |
Matched by project; bottle feeding reference 60-120 bottles/minute and labeling up to 15000 BPH can be integrated when required. |
Bottle unscrambler, multi-head filling, capping, labeling, inspection, carton sealing or palletizing by project. |
Confirmed by line scope |
Layout drawing required with buffer and packing end. |
Suitable for buyers planning connected production from empty bottles to finished cartons. |
Production Flow
Typical line process from container feeding to finished packing.
The process can be shortened or expanded according to the customer product, available floor space and required automation level.
Bottle filling
Filling structure is selected according to liquid viscosity, foam, particles and accuracy requirement.
Cap feeding and capping
Screw caps, press caps, pump caps or trigger caps can be handled according to sample confirmation.
Labeling and coding
Sticker labeling, sleeve labeling, date coding and batch coding can be integrated.
Inspection and packing
Light inspection, weight checking, rejection, carton sealing and shrink packing can be added.
Machine Configuration
Core machines and optional modules can be combined as one complete line.
Each stage is selected around the product behavior, container samples, output target and downstream packing method.
| Line Stage | Machine Role | Recommended Equipment | Qty | Output Match | Production Use | Configuration Notes |
|---|---|---|---|---|---|---|
| Container Feeding and Line Conveying | Feeds empty containers into the line and keeps transfer stable between machines. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Bottle unscrambler, bottle receiving table, accumulation table or conveyor layout is selected by container stability and workshop space. Conveyor length, turning direction and accumulation buffer can be customized. | |
| Bottle Washing / Air Rinsing | Removes dust from empty bottles before filling when container storage, hygiene or product quality requires it. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Bottle washer or air rinsing module is added according to bottle material, cleanliness requirement and line speed. Flip-type air blow washing, ion air cleaning or rinsing structure can be reviewed. | |
| Filling | Fills the target product into bottles, jars, pails or containers. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Core Machine | Filling equipment is selected by viscosity, foaming, particles, corrosion risk, filling accuracy and target capacity. Servo control, more filling heads, diving nozzles, heating or anti-corrosion structure can be reviewed. | |
| Cap Feeding / Cap Elevating | Feeds caps to the capping machine and reduces manual cap loading during continuous production. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Cap elevator or vibratory feeder is selected by cap size, cap shape and feeding stability. Customized cap sorting and cap feeding direction can be reviewed. | |
| Capping | Tightens screw caps, press caps or other matched closures according to the container and cap sample. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Capping structure is selected according to cap type, torque requirement and bottle stability. Servo capping, claw-type capping or press-cap structure can be integrated. | |
| Foil Sealing | Adds induction sealing after capping when leakage control, freshness, tamper evidence or product protection is required. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Foil sealing is configured by bottle mouth size, foil material, cap structure and line speed. Air-cooled or water-cooled sealing models can be selected by production requirement. | |
| Labeling and Coding | Applies product labels and production date information before final packing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Labeling method is matched to container shape, label position and packaging style. Single-side, double-side, wrap-around, top labeling, sleeve labeling and coding can be integrated. | |
| End-of-Line Packing | Prepares finished products for carton sealing, shrink packing, case packing or palletizing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Packing end is configured according to carton size, case packing method, labor plan and shipping requirement. Carton sealing, shrink packing, automatic case packing or palletizing can be configured by project. |
Line Details
Review real equipment details before planning your line.
Use these photos to check machine structure, filling heads, container handling, conveyors and factory test details.
Optional Integration
Add the modules that make the line fit your factory workflow.
Optional modules are selected after checking required inspection, coding, sealing, packing and labor-saving needs.
Bottle unscrambler
Reduces manual bottle feeding for higher automation.
Bottle washing machine
Useful for clean bottle production before filling.
Cap sorter
Supports continuous cap feeding and reduces operator workload.
Carton sealer
Connects the finished bottles to downstream carton packing.
Palletizing robot
Available for projects requiring automated carton stacking.
Factory Planning
Layout, utilities and customization are confirmed before production.
The same product may need a different line structure when bottle shape, cap style, output target or workshop direction changes.
Bottle Specifications
Confirm container volume, height, diameter, mouth size, material and stability before final line design.
Cap Specifications
Confirm cap type, cap diameter, cap height, torque requirement and whether automatic cap feeding is required.
Label Specifications
Confirm label type, label roll size, label position and whether front/back, wrap-around, sleeve or top labeling is needed.
Layout Notes
Straight line, U-shaped line or custom layout
Bottle packaging lines can be planned as a straight line, U-shape line or split-line layout according to feeding area, operator access and packing zone.
Required Floor Space
Layout drawing required. LEKA-BU reference size is 1000 x 800 x 900 mm and LEKA-CS reference size is L1650 x W850 x H1350 mm; final floor space depends on conveyor direction and packing end.
Utility Requirements
Final power and air supply are confirmed by configuration. LEKA-BU reference: AC220V 50Hz, 0.5kW; LEKA-CS reference: 220V 50/60Hz 1 Phase, 240W.
Operators Required
2-3 operators for compact/standard reference; final labor depends on feeding and packing scope.
Labor-saving Notes
Automatic feeding, filling, capping, labeling and conveyor integration can reduce repeated manual handling.
Customization Options
Conveyor length, bottle holders, guide rails, filling nozzles, capping heads, label stations, inspection positions and packing modules can be adjusted to the final bottle samples.
Upstream and Downstream Connection
Upstream bottle supply and downstream carton packing, collection or palletizing can be connected after layout review.
Packing End Options
Manual packing table, carton sealer, shrink wrapper, weighing checker, weighing label printer and palletizing modules can be selected.
Quotation Preparation
Send these project details for a more accurate line proposal.
Clear samples and production targets help our team recommend the right filling method, machine quantity, automation level and layout direction.
Product sample or product description
Helps confirm viscosity, foaming, particles, corrosion risk and filling method.
Bottle, jar, drum or pail size
Helps match filling heads, conveyors, holders, capping structure and line layout.
Target output per hour
Helps size the number of filling heads, automation level and downstream equipment.
Cap, label and packing style
Helps integrate capping, sealing, labeling, coding and end-of-line packing.
Workshop layout and utility conditions
Helps confirm conveyor direction, machine footprint, power, air supply and installation plan.
Delivery Support
From line planning to factory testing and after-sales support.
LEKA supports B2B customers with practical configuration discussion, sample review, line testing and remote technical guidance.
Project Delivery Scope
LEKA can support line planning, machine configuration, layout drawing, sample testing, factory acceptance test, packing for shipment and installation guidance.
Factory Acceptance Test
Before shipment, the configured line can be tested with customer samples or comparable products to check filling accuracy, capping stability, labeling position, conveyor flow and basic operation.
Installation Support
Remote installation guidance, operation training and troubleshooting support are available. On-site service can be discussed according to project location and schedule.
Spare Parts Support
Wear parts, electrical parts and common maintenance parts can be prepared according to the final machine configuration.
Project Timeline
Project timeline is confirmed after product samples, container samples, cap samples, target capacity and layout are reviewed.
Warranty Terms
Warranty terms are confirmed in the final quotation and contract.
Connected Resources
Related Application Pages
Review product-specific filling pages that connect with this line solution.
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Connected Resources
Recommended Equipment
Check the main filling, capping, labeling, conveying and packing machines used in this line.
EquipmentLEKA-FLWS-CLB08 Eight-Head Liquid Bottle Filling MachineWater-based liquid bottle filling where an 8-head configuration is required for higher output.
EquipmentLEKA-CP-A-servo Servo Four-Wheel Capping MachineLEKA-CP-A-servo is a servo four-wheel capping machine with servo-controlled lifting adjustment for different bottle heights. It is suitable…
EquipmentLEKA-LB020 Automatic Double-Side Multifunction Labeling MachineLEKA-LB020 is an automatic double-side labeling machine for square bottles, flat bottles, and rectangular containers, with optional round…
EquipmentLEKA-CS Carton Sealing MachineLEKA-CS semi-automatic carton sealing machine for end-of-line carton tape sealing, suitable for cartons from 150-500mm length, 150-500mm width…
Customer Questions
Common questions before confirming a line proposal.
These answers help buyers prepare product samples, container information, capacity targets and factory details before requesting a quotation.
What information should I send before requesting a bottle packaging line proposal?
Please send product details, bottle photos or drawings, filling volume, cap type, label position, target output and available factory layout.
Can the bottle line be customized for my bottle and cap samples?
Yes. LEKA reviews real samples or drawings before confirming bottle guides, conveyors, filling nozzles, cap handling, labeling position and downstream packing.
How is the filling method selected for a bottle packaging line?
The filling method is selected by viscosity, foam, particles, corrosion risk, filling volume, accuracy target and bottle opening.
Can capping, labeling, coding and packing be connected in one line?
Yes. Filling, capping, sealing, labeling, coding, inspection and downstream packing can be combined according to project scope.
Do you provide testing before shipment?
Factory testing can be arranged with customer samples or comparable products. Test videos and photos can be provided for review before shipment.
Ready to configure this production line?
Send your product, container, cap, label and capacity requirements. LEKA Pack Line will review the details and prepare a suitable filling and packaging line plan.
