Bottle feeding
Round, flat, handled or irregular bottles can be guided by adjusted rails and holders.
Industry Packaging Line Solution
Daily Chemical Filling Line Solutions
Daily chemical products often create practical production problems: foam during filling, mild corrosion, different bottle shapes, pump caps, trigger caps and frequent product changes. LEKA helps configure daily chemical filling lines that match the product sample, closure type and target automation level.
Laundry detergent
dish soap
shampoo
conditioner
hand wash
disinfectant
floor cleaner
Output Range1600-3000 BPH
Final output depends on sample, fill volume, product behavior and layout.
AutomationLine Integration
Filling, capping, labeling and packing modules can be connected by project.
Capacity Options1000-3000 BPH
Compact and standard references; integrated line by project.
Operators2-3 operators
Final labor depends on feeding, automation level and packing scope.
Real Line View
Complete automatic bottle packaging line with filling, capping, labeling and conveyor transfer for line configuration review.
Application Scope
Match the line to your product, container and production target.
LEKA Pack Line reviews the real product sample, bottle or container sample, closure style, label position and workshop layout before recommending a full line configuration.
Suitable Products
Laundry detergent, dish soap, shampoo, conditioner, hand wash, disinfectant, floor cleaner, windshield washer fluid and water-based cleaning products.
Target Industries
Daily chemical factories, cleaning product manufacturers, household product brands and contract filling plants.
Container Types
BottlesJarsBuckets / PailsCustom Containers
Bottle Shapes
Round BottlesSquare BottlesFlat BottlesJarsIrregular BottlesSample Review
Closure Options
Screw CapsPress CapsPump CapsTrigger CapsCustom Closures
Labeling Methods
Wrap-Around LabelingSingle-Side LabelingFront-Back LabelingFront BackCustom Labeling
Line Output Range
Water-like cleaner reference: 1600-3000 BPH; foaming or viscous products depend on sample testing.
Automation Level
Line Integration
Capacity Options
Compact 1000-2000 BPH reference; standard 1600-3000 BPH; pump/trigger caps by project.
Line Boundary
From bottle feeding to filling, cap closing, labeling, coding and optional packing for daily chemical products.
Product Fit
Choose the filling structure around real product behavior.
Different liquids need different filling structures. These tables help buyers compare product behavior, container range, filling method and line capacity before requesting a proposal.
| Suitable Products | Product Behavior | Packaging Challenge | Recommended Handling |
|---|---|---|---|
Detergent and Liquid Soap |
Medium viscosity with foam and stringing risk. |
Fast filling may cause foam overflow or residue on bottle necks. |
Diving nozzles, slower filling stages and anti-drip control can be reviewed. |
Cleaner and Disinfectant |
Low to medium viscosity with possible chemical compatibility needs. |
Contact material and safety handling should be checked. |
Pump filling, gravity filling or anti-corrosion structures can be selected by formula. |
Shampoo and Body Wash |
Viscous, foaming and often packed with pump caps. |
Pump cap handling and label appearance are important. |
Servo piston or pump filling with pump cap handling and front-back labeling can be integrated. |
Filling Method
Match filling technology to viscosity, foam, particles and accuracy needs.
The final machine is confirmed after product sample review, but this guide shows the typical direction for common production requirements.
| Filling Solution | Suitable Products | Best For | Project Notes |
|---|---|---|---|
Servo Piston Filling |
Detergent, shampoo, liquid soap and body wash. |
Foaming or viscous daily chemical products. |
Diving nozzles and anti-drip design can improve filling cleanliness. |
Pump Filling |
Cleaners, disinfectant, water-based liquid and lower viscosity products. |
Flexible filling for different daily chemical liquids. |
Contact material should be checked when the product is mildly corrosive. |
Anti-Foam Filling |
Foaming detergent, soap and shampoo products. |
Reducing foam during filling. |
Nozzle movement, filling speed and bottle opening are reviewed by sample. |
Container Range
Plan containers, closures and labels as one connected line.
Container size, opening, stability, cap format and label position all affect machine selection and conveyor layout.
| Container Type | Volume Range | Closure Options | Labeling Options | Handling Notes |
|---|---|---|---|---|
Daily Chemical Bottles |
100ml-5L |
Screw caps, pump caps, trigger caps or flip caps. |
Single-side, double-side, wrap-around or warning labels. |
Foam level and cap type should be checked before final line configuration. |
Handled Bottles and Jerry Cans |
1L-25L |
Screw caps, press caps or custom closures. |
Front-back labels and batch coding. |
Heavier containers may need stronger conveyors and slower filling cycles. |
Finished Cartons |
LEKA-CS reference: L150-500mm / W150-500mm / H120-500mm |
Tape sealing after product packing. |
Carton label or shipping label. |
Packing end is matched to upstream filling speed and carton loading workflow. |
Capacity Planning
Compare line levels before confirming automation scope.
A practical line proposal should match output target, floor space, operator plan, packing end and later capacity growth needs.
| Solution Type | Typical Output | Machine Configuration | Operators | Floor Space | Production Use |
|---|---|---|---|---|---|
Compact / Semi-Automatic Line |
1000-2000 BPH reference for small bottles; final output depends on sample and filling volume. |
Manual or turntable feeding with automatic filling, capping, labeling and collection. |
2-3 operators reference |
Compact inline layout; final drawing required. |
Suitable for new projects, smaller factories and flexible SKU changeover. |
Standard Automatic Inline Line |
1600-3000 BPH reference for water-like cleaners; viscous shampoo or detergent may run lower after sample testing. |
Automatic filling, cap feeding, capping, labeling, coding and packing preparation. |
2-3 operators reference |
Straight, L-shaped or U-shaped layout after workshop review. |
Suitable for regular daily production with stable bottle flow. |
Higher-Output / Integrated Line |
Matched by project; bottle feeding reference 60-120 bottles/minute and labeling up to 15000 BPH can be integrated when required. |
Bottle unscrambler, multi-head filling, capping, labeling, inspection, carton sealing or palletizing by project. |
Confirmed by line scope |
Layout drawing required with buffer and packing end. |
Suitable for buyers planning connected production from empty bottles to finished cartons. |
Production Flow
Typical line process from container feeding to finished packing.
The process can be shortened or expanded according to the customer product, available floor space and required automation level.
Anti-foam or pump filling
Filling method is selected according to foam, viscosity and corrosion level.
Cap handling
Screw caps, pump caps and trigger caps can be discussed based on cap samples.
Labeling and coding
Front-back labels, wrap labels, batch codes and date codes can be integrated.
Packing
Finished bottles can move to manual packing, carton sealing or shrink packing.
Machine Configuration
Core machines and optional modules can be combined as one complete line.
Each stage is selected around the product behavior, container samples, output target and downstream packing method.
| Line Stage | Machine Role | Recommended Equipment | Qty | Output Match | Production Use | Configuration Notes |
|---|---|---|---|---|---|---|
| Container Feeding and Line Conveying | Feeds empty containers into the line and keeps transfer stable between machines. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Bottle unscrambler, bottle receiving table, accumulation table or conveyor layout is selected by container stability and workshop space. Conveyor length, turning direction and accumulation buffer can be customized. | |
| Bottle Washing / Air Rinsing | Removes dust from empty bottles before filling when container storage, hygiene or product quality requires it. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Bottle washer or air rinsing module is added according to bottle material, cleanliness requirement and line speed. Flip-type air blow washing, ion air cleaning or rinsing structure can be reviewed. | |
| Filling | Fills the target product into bottles, jars, pails or containers. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Core Machine | Filling equipment is selected by viscosity, foaming, particles, corrosion risk, filling accuracy and target capacity. Servo control, more filling heads, diving nozzles, heating or anti-corrosion structure can be reviewed. | |
| Cap Feeding / Cap Elevating | Feeds caps to the capping machine and reduces manual cap loading during continuous production. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Cap elevator or vibratory feeder is selected by cap size, cap shape and feeding stability. Customized cap sorting and cap feeding direction can be reviewed. | |
| Capping | Tightens screw caps, press caps or other matched closures according to the container and cap sample. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Capping structure is selected according to cap type, torque requirement and bottle stability. Servo capping, claw-type capping or press-cap structure can be integrated. | |
| Foil Sealing | Adds induction sealing after capping when leakage control, freshness, tamper evidence or product protection is required. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Foil sealing is configured by bottle mouth size, foil material, cap structure and line speed. Air-cooled or water-cooled sealing models can be selected by production requirement. | |
| Labeling and Coding | Applies product labels and production date information before final packing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Labeling method is matched to container shape, label position and packaging style. Single-side, double-side, wrap-around, top labeling, sleeve labeling and coding can be integrated. | |
| End-of-Line Packing | Prepares finished products for carton sealing, shrink packing, case packing or palletizing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Packing end is configured according to carton size, case packing method, labor plan and shipping requirement. Carton sealing, shrink packing, automatic case packing or palletizing can be configured by project. |
Line Details
Review real equipment details before planning your line.
Use these photos to check machine structure, filling heads, container handling, conveyors and factory test details.
Optional Integration
Add the modules that make the line fit your factory workflow.
Optional modules are selected after checking required inspection, coding, sealing, packing and labor-saving needs.
Submersible filling nozzles
Helps reduce foam for detergent, shampoo and similar products.
Anti-corrosion contact parts
Recommended for stronger cleaning liquids or disinfectants.
Bottle holders
Helps stabilize irregular bottles during filling and capping.
Pump cap or trigger cap handling
Available after cap sample confirmation.
Leak and weight inspection
Can be added when the customer needs extra production control.
Materials and Safety
Confirm contact materials and safety configuration before production.
Material selection and safety options are reviewed by product formula, viscosity, corrosion risk, flammability, cleaning method and local factory requirements.
| Option Area | Available Configuration | Suitable Products | Project Notes |
|---|---|---|---|
Anti-Foam Filling Control |
Diving nozzles, staged filling speed and anti-drip design. |
Detergent, shampoo, liquid soap and foaming cleaners. |
Recommended when foam affects fill level or bottle appearance. |
Chemical Contact Review |
SUS316, PP, PE, PTFE or other contact materials can be reviewed. |
Cleaners, disinfectant and mildly corrosive daily chemical products. |
Product formula should be shared before final material selection. |
Control System Options |
PLC, HMI, recipe memory, no-bottle-no-fill and alarm functions. |
Multi-SKU daily chemical production. |
Useful when one line handles many bottle sizes or product formulas. |
Quality Control
Add inspection modules where the line needs stronger control.
Inspection and rejection modules help factories check fill level, weight, cap status, labels and finished package quality before packing.
| Module | Production Use | When to Add |
|---|---|---|
Checkweigher |
Checks product weight after filling or packing. |
Add when the project needs automatic underweight or overweight rejection. |
Fill-Level or Light Inspection |
Helps operators review fill level, container condition and obvious product issues. |
Add for transparent bottles, beverage products or higher quality control needs. |
Date Coding and Batch Coding |
Prints production date, batch number or tracking information. |
Add when retail packaging, distributor requirements or traceability rules require coding. |
Factory Planning
Layout, utilities and customization are confirmed before production.
The same product may need a different line structure when bottle shape, cap style, output target or workshop direction changes.
Bottle Specifications
Confirm container volume, height, diameter, mouth size, material and stability before final line design.
Cap Specifications
Confirm cap type, cap diameter, cap height, torque requirement and whether automatic cap feeding is required.
Label Specifications
Confirm label type, label roll size, label position and whether front/back, wrap-around, sleeve or top labeling is needed.
Layout Notes
Straight line, U-shaped line or custom layout
Daily chemical lines should allow space for bottle changeover, cap loading, label roll replacement and easy cleaning around the filling area.
Required Floor Space
Layout drawing required. LEKA-BU reference size is 1000 x 800 x 900 mm and LEKA-CS reference size is L1650 x W850 x H1350 mm; final floor space depends on conveyor direction and packing end.
Utility Requirements
Final power and air supply are confirmed by configuration. LEKA-BU reference: AC220V 50Hz, 0.5kW; LEKA-CS reference: 220V 50/60Hz 1 Phase, 240W.
Operators Required
2-3 operators for compact/standard reference; final labor depends on cap feeding and packing scope.
Labor-saving Notes
Automatic feeding, filling, capping, labeling and conveyor integration can reduce repeated manual handling.
Customization Options
Filling nozzle, seal material, pump type, cap feeding, bottle guide, label station and electrical configuration can be customized.
Upstream and Downstream Connection
Upstream bottle supply and downstream carton packing, collection or palletizing can be connected after layout review.
Packing End Options
Manual packing, carton sealing, shrink packing and weighing label printing are available by project.
Quotation Preparation
Send these project details for a more accurate line proposal.
Clear samples and production targets help our team recommend the right filling method, machine quantity, automation level and layout direction.
Product sample or product description
Helps confirm viscosity, foaming, particles, corrosion risk and filling method.
Bottle, jar, drum or pail size
Helps match filling heads, conveyors, holders, capping structure and line layout.
Target output per hour
Helps size the number of filling heads, automation level and downstream equipment.
Cap, label and packing style
Helps integrate capping, sealing, labeling, coding and end-of-line packing.
Workshop layout and utility conditions
Helps confirm conveyor direction, machine footprint, power, air supply and installation plan.
Delivery Support
From line planning to factory testing and after-sales support.
LEKA supports B2B customers with practical configuration discussion, sample review, line testing and remote technical guidance.
Project Delivery Scope
LEKA can support line planning, machine configuration, layout drawing, sample testing, factory acceptance test, packing for shipment and installation guidance.
Factory Acceptance Test
Before shipment, the configured line can be tested with customer samples or comparable products to check filling accuracy, capping stability, labeling position, conveyor flow and basic operation.
Installation Support
Remote installation guidance, operation training and troubleshooting support are available. On-site service can be discussed according to project location and schedule.
Spare Parts Support
Wear parts, electrical parts and common maintenance parts can be prepared according to the final machine configuration.
Project Timeline
Project timeline is confirmed after product samples, container samples, cap samples, target capacity and layout are reviewed.
Warranty Terms
Warranty terms are confirmed in the final quotation and contract.
Project Review
Useful materials for quotation and internal review.
Use these review items to prepare product information, container samples, factory layout and line requirements before final configuration.
Quotation Checklist
Prepare product, container, cap, label, output and factory layout details before requesting a proposal.
Line Layout Review
Share workshop dimensions and flow direction so LEKA can review conveyor direction, machine order and packing area.
Factory Test Review
Use sample testing photos or videos to check filling accuracy, capping stability, labeling position and conveyor transfer before shipment.
Connected Resources
Related Application Pages
Review product-specific filling pages that connect with this line solution.
Application PageShampoo Filling LineShampoo filling lines need controlled filling for foaming and medium-viscosity products, plus stable handling of pump caps, flip…
Application PageDetergent Filling LineDetergent filling lines must handle foam, medium viscosity, different bottle shapes and daily production changeover. LEKA can configure…
Application PageWater-Based Liquid Filling LineWater-based liquid filling projects can include cleaners, coatings, glass water and other low-viscosity products. LEKA can configure filling,…
Application PageAlcohol and Disinfectant Filling LineAlcohol and disinfectant filling projects need stable filling, compatible contact parts and careful discussion of workshop conditions. LEKA…
Connected Resources
Recommended Equipment
Check the main filling, capping, labeling, conveying and packing machines used in this line.
EquipmentLEKA-FLSF-06-C 6-12 Head Servo Filling MachinePaste and liquid products requiring multi-head servo filling for medium to higher automatic output.
EquipmentLEKA-CP-A-servo Servo Four-Wheel Capping MachineLEKA-CP-A-servo is a servo four-wheel capping machine with servo-controlled lifting adjustment for different bottle heights. It is suitable…
EquipmentLEKA-LB020 Automatic Double-Side Multifunction Labeling MachineLEKA-LB020 is an automatic double-side labeling machine for square bottles, flat bottles, and rectangular containers, with optional round…
EquipmentLEKA-GLF-4000 Water-Cooled Aluminum Foil Sealing MachineLEKA-GLF-4000 high-speed water-cooled aluminum foil sealing machine for inline bottle sealing, suitable for 15-60mm and 40-120mm sealing ranges.
Customer Questions
Common questions before confirming a line proposal.
These answers help buyers prepare product samples, container information, capacity targets and factory details before requesting a quotation.
What information should I send before requesting a daily chemical filling line proposal?
Please send product details, container photos or drawings, filling volume, cap type, label position, target output and available factory layout.
Can the line be customized for my container and cap samples?
Yes. LEKA reviews real samples or drawings before confirming guides, conveyors, filling nozzles, cap handling, labeling position and packing end.
How is the filling method selected?
Daily chemical filling is selected by foam, viscosity, corrosion risk, bottle shape, cap type and label position.
Can capping, labeling and packing be connected in one line?
Yes. Filling, capping, sealing, labeling, coding, inspection and downstream packing can be combined according to project scope.
Do you provide testing before shipment?
Factory testing can be arranged with customer samples or comparable products. Test videos and photos can be provided for review before shipment.
Ready to configure this production line?
Send your product, container, cap, label and capacity requirements. LEKA Pack Line will review the details and prepare a suitable filling and packaging line plan.
