Container feeding
Bottles, jars and tubes can be fed manually or by conveyor according to project type.
Industry Packaging Line Solution
Cosmetics & Personal Care Packaging Line Solutions
Cosmetics and personal care packaging lines need more than accurate filling. Products may be viscous, foaming, stringy or sensitive to appearance. LEKA configures filling, capping, labeling and packing modules for bottles, jars, pumps and daily-use personal care containers.
Shampoo
conditioner
lotion
cream
body wash
liquid soap
cosmetic liquid
Output Range1000-3000 containers/hour
Final output depends on sample, fill volume, product behavior and layout.
AutomationLine Integration
Filling, capping, labeling and packing modules can be connected by project.
Capacity Options1000-2000 containers/hour
Container range and line scope are configured by project.
Operators2-3 operators
Final labor depends on feeding, automation level and packing scope.
Real Line View
Complete automatic bottle packaging line with filling, capping, labeling and conveyor transfer for line configuration review.
Application Scope
Match the line to your product, container and production target.
LEKA Pack Line reviews the real product sample, bottle or container sample, closure style, label position and workshop layout before recommending a full line configuration.
Suitable Products
Shampoo, conditioner, lotion, cream, body wash, liquid soap, cosmetic liquid, gel and similar personal care products.
Target Industries
Cosmetic factories, personal care brands, OEM/ODM filling plants and small to medium daily-use product manufacturers.
Container Types
BottlesJarsBuckets / PailsCustom Containers
Bottle Shapes
Round BottlesSquare BottlesFlat BottlesJarsIrregular BottlesSample Review
Closure Options
Screw CapsPress CapsPump CapsTrigger CapsCustom Closures
Labeling Methods
Wrap-Around LabelingSingle-Side LabelingFront-Back LabelingFront BackCustom Labeling
Line Output Range
Cosmetic bottle reference: 1000-3000 containers/hour; creams and lotions run lower after sample testing.
Automation Level
Line Integration
Capacity Options
Compact 1000-2000 containers/hour reference; standard inline line; jar or pump-cap line by project.
Line Boundary
From container feeding to filling, capping, labeling, coding and optional retail packing.
Product Fit
Choose the filling structure around real product behavior.
Different liquids need different filling structures. These tables help buyers compare product behavior, container range, filling method and line capacity before requesting a proposal.
| Suitable Products | Product Behavior | Packaging Challenge | Recommended Handling |
|---|---|---|---|
Cream and Lotion |
Medium to high viscosity with possible stringing. |
The line needs clean filling, accurate dosing and neat container appearance. |
Servo piston, rotor pump, heating or anti-drip nozzles can be reviewed. |
Shampoo and Body Wash |
Foaming and viscous personal care liquid. |
Foam control and pump cap handling matter for stable production. |
Diving nozzles, pump cap handling and front-back labeling can be integrated. |
Perfume and Low-Viscosity Liquids |
Low viscosity and often packed in glass or small bottles. |
Small volume accuracy and closure style need review. |
Pump, gravity or specialized filling can be selected by bottle and closure sample. |
Filling Method
Match filling technology to viscosity, foam, particles and accuracy needs.
The final machine is confirmed after product sample review, but this guide shows the typical direction for common production requirements.
| Filling Solution | Suitable Products | Best For | Project Notes |
|---|---|---|---|
Servo Piston Filling |
Cream, lotion, gel and body cream. |
Viscous cosmetic products requiring controlled filling. |
Anti-drip, heating and larger nozzle options can be reviewed. |
Pump Filling |
Shampoo, conditioner, body wash and liquid soap. |
Personal care liquids with different viscosity levels. |
Pump type is selected by formula and target accuracy. |
Small-Volume Filling |
Perfume, serum, essential oil and similar small containers. |
Small bottles with higher appearance requirements. |
Closure handling and label position should be reviewed with samples. |
Container Range
Plan containers, closures and labels as one connected line.
Container size, opening, stability, cap format and label position all affect machine selection and conveyor layout.
| Container Type | Volume Range | Closure Options | Labeling Options | Handling Notes |
|---|---|---|---|---|
Cosmetic Bottles |
30ml-1L |
Screw caps, pump caps, spray caps or flip caps. |
Front-back, wrap-around, sleeve or top labels. |
Small bottles need stable guides and careful capping torque review. |
Jars and Cream Containers |
30ml-500ml |
Screw lids, press lids or custom cosmetic closures. |
Top labels, side labels or bottom codes. |
Viscous products need sample testing for nozzle, pump and anti-drip design. |
Refill Bottles and Pails |
1L-20L by project |
Pump caps, screw caps or pail lids. |
Front-back labels and batch coding. |
Large refill packs may need stronger conveyors and lower filling speed. |
Capacity Planning
Compare line levels before confirming automation scope.
A practical line proposal should match output target, floor space, operator plan, packing end and later capacity growth needs.
| Solution Type | Typical Output | Machine Configuration | Operators | Floor Space | Production Use |
|---|---|---|---|---|---|
Compact / Semi-Automatic Line |
1000-2000 containers/hour reference for simple bottle projects. |
Assisted container feeding, filling, capping, labeling and collection. |
2-3 operators reference |
Compact filling and packing area; final drawing required. |
Suitable for skincare, personal care and flexible SKU projects. |
Standard Automatic Inline Line |
1600-3000 containers/hour reference for low-viscosity cosmetic bottles; viscous products may run lower. |
Automatic filling, cap feeding, capping, labeling, coding and packing preparation. |
2-3 operators reference |
Straight, L-shaped or U-shaped layout after sample review. |
Suitable for regular cosmetic bottle production. |
Jar / Pump-Cap Integrated Line |
Configured by container sample, pump cap type and fill volume. |
Viscous filling, pump-cap handling, jar capping, top labeling, inspection and packing by project. |
Confirmed by line scope |
Needs changeover and operator access review. |
Suitable for lotion, cream, gel and mixed personal care packaging lines. |
Production Flow
Typical line process from container feeding to finished packing.
The process can be shortened or expanded according to the customer product, available floor space and required automation level.
Viscous or anti-foam filling
Filling is matched to cream, lotion, shampoo or gel behavior.
Capping
Screw caps, pump caps, flip caps and special closures can be evaluated with samples.
Labeling or coding
Labels, batch codes and date codes are added after closure.
Packing
Finished products can be packed manually or connected to carton packing modules.
Machine Configuration
Core machines and optional modules can be combined as one complete line.
Each stage is selected around the product behavior, container samples, output target and downstream packing method.
| Line Stage | Machine Role | Recommended Equipment | Qty | Output Match | Production Use | Configuration Notes |
|---|---|---|---|---|---|---|
| Container Feeding and Line Conveying | Feeds empty containers into the line and keeps transfer stable between machines. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Bottle unscrambler, bottle receiving table, accumulation table or conveyor layout is selected by container stability and workshop space. Conveyor length, turning direction and accumulation buffer can be customized. | |
| Bottle Washing / Air Rinsing | Removes dust from empty bottles before filling when container storage, hygiene or product quality requires it. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Bottle washer or air rinsing module is added according to bottle material, cleanliness requirement and line speed. Flip-type air blow washing, ion air cleaning or rinsing structure can be reviewed. | |
| Filling | Fills the target product into bottles, jars, pails or containers. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Core Machine | Filling equipment is selected by viscosity, foaming, particles, corrosion risk, filling accuracy and target capacity. Servo control, more filling heads, diving nozzles, heating or anti-corrosion structure can be reviewed. | |
| Cap Feeding / Cap Elevating | Feeds caps to the capping machine and reduces manual cap loading during continuous production. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Cap elevator or vibratory feeder is selected by cap size, cap shape and feeding stability. Customized cap sorting and cap feeding direction can be reviewed. | |
| Capping | Tightens screw caps, press caps or other matched closures according to the container and cap sample. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Capping structure is selected according to cap type, torque requirement and bottle stability. Servo capping, claw-type capping or press-cap structure can be integrated. | |
| Foil Sealing | Adds induction sealing after capping when leakage control, freshness, tamper evidence or product protection is required. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Foil sealing is configured by bottle mouth size, foil material, cap structure and line speed. Air-cooled or water-cooled sealing models can be selected by production requirement. | |
| Labeling and Coding | Applies product labels and production date information before final packing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Labeling method is matched to container shape, label position and packaging style. Single-side, double-side, wrap-around, top labeling, sleeve labeling and coding can be integrated. | |
| End-of-Line Packing | Prepares finished products for carton sealing, shrink packing, case packing or palletizing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Packing end is configured according to carton size, case packing method, labor plan and shipping requirement. Carton sealing, shrink packing, automatic case packing or palletizing can be configured by project. |
Line Details
Review real equipment details before planning your line.
Use these photos to check machine structure, filling heads, container handling, conveyors and factory test details.
Optional Integration
Add the modules that make the line fit your factory workflow.
Optional modules are selected after checking required inspection, coding, sealing, packing and labor-saving needs.
Servo lifting filling
Helps handle foaming or stringing products more cleanly.
Anti-drip filling nozzles
Improves cleanliness around bottle mouth and machine surface.
Pump cap handling
Available when the closure sample can be tested.
Front-back labeling
Suitable for personal care bottles with display labels.
Sample testing support
Recommended for formulas with uncertain viscosity or foam behavior.
Materials and Safety
Confirm contact materials and safety configuration before production.
Material selection and safety options are reviewed by product formula, viscosity, corrosion risk, flammability, cleaning method and local factory requirements.
| Option Area | Available Configuration | Suitable Products | Project Notes |
|---|---|---|---|
Retail Appearance Control |
Clean nozzles, anti-drip filling, stable capping and accurate labeling. |
Cream, lotion, shampoo and cosmetic liquids. |
Recommended when bottle appearance directly affects retail presentation. |
Formula Contact Review |
SUS316 contact parts, sanitary hoses and suitable seals can be reviewed. |
Cosmetic liquids, oils, gels and personal care formulas. |
Formula and cleaning method should be checked before final material selection. |
Pump and Specialty Closure Handling |
Pump cap feeding, spray cap handling and custom closure review. |
Personal care bottles with non-standard closures. |
Cap samples are required before final capping design. |
Quality Control
Add inspection modules where the line needs stronger control.
Inspection and rejection modules help factories check fill level, weight, cap status, labels and finished package quality before packing.
| Module | Production Use | When to Add |
|---|---|---|
Checkweigher |
Checks product weight after filling or packing. |
Add when the project needs automatic underweight or overweight rejection. |
Fill-Level or Light Inspection |
Helps operators review fill level, container condition and obvious product issues. |
Add for transparent bottles, beverage products or higher quality control needs. |
Date Coding and Batch Coding |
Prints production date, batch number or tracking information. |
Add when retail packaging, distributor requirements or traceability rules require coding. |
Factory Planning
Layout, utilities and customization are confirmed before production.
The same product may need a different line structure when bottle shape, cap style, output target or workshop direction changes.
Bottle Specifications
Confirm container volume, height, diameter, mouth size, material and stability before final line design.
Cap Specifications
Confirm cap type, cap diameter, cap height, torque requirement and whether automatic cap feeding is required.
Label Specifications
Confirm label type, label roll size, label position and whether front/back, wrap-around, sleeve or top labeling is needed.
Layout Notes
Straight line, U-shaped line or custom layout
Personal care lines should support fast SKU changeover, clean product contact areas and stable label appearance.
Required Floor Space
Layout drawing required for filling, capping, labeling and packing. Pump caps, jars and small containers may need extra operator access around feeding and changeover areas.
Utility Requirements
Final power and air supply are confirmed by filling method. Heating, mixing or viscous filling modules may add separate power requirements by project.
Operators Required
2-3 operators for compact/standard reference; final labor depends on jars, pumps and packing scope.
Labor-saving Notes
Automatic feeding, filling, capping, labeling and conveyor integration can reduce repeated manual handling.
Customization Options
Filling pump, nozzle size, hopper, bottle holder, capping structure, label position, contact material and HMI language can be customized.
Upstream and Downstream Connection
Upstream bottle supply and downstream carton packing, collection or palletizing can be connected after layout review.
Packing End Options
Manual packing, carton sealing and shrink packing can be selected by product format and order volume.
Quotation Preparation
Send these project details for a more accurate line proposal.
Clear samples and production targets help our team recommend the right filling method, machine quantity, automation level and layout direction.
Product sample or product description
Helps confirm viscosity, foaming, particles, corrosion risk and filling method.
Bottle, jar, drum or pail size
Helps match filling heads, conveyors, holders, capping structure and line layout.
Target output per hour
Helps size the number of filling heads, automation level and downstream equipment.
Cap, label and packing style
Helps integrate capping, sealing, labeling, coding and end-of-line packing.
Workshop layout and utility conditions
Helps confirm conveyor direction, machine footprint, power, air supply and installation plan.
Delivery Support
From line planning to factory testing and after-sales support.
LEKA supports B2B customers with practical configuration discussion, sample review, line testing and remote technical guidance.
Project Delivery Scope
LEKA can support line planning, machine configuration, layout drawing, sample testing, factory acceptance test, packing for shipment and installation guidance.
Factory Acceptance Test
Before shipment, the configured line can be tested with customer samples or comparable products to check filling accuracy, capping stability, labeling position, conveyor flow and basic operation.
Installation Support
Remote installation guidance, operation training and troubleshooting support are available. On-site service can be discussed according to project location and schedule.
Spare Parts Support
Wear parts, electrical parts and common maintenance parts can be prepared according to the final machine configuration.
Project Timeline
Project timeline is confirmed after product samples, container samples, cap samples, target capacity and layout are reviewed.
Warranty Terms
Warranty terms are confirmed in the final quotation and contract.
Project Review
Useful materials for quotation and internal review.
Use these review items to prepare product information, container samples, factory layout and line requirements before final configuration.
Quotation Checklist
Prepare product, container, cap, label, output and factory layout details before requesting a proposal.
Line Layout Review
Share workshop dimensions and flow direction so LEKA can review conveyor direction, machine order and packing area.
Factory Test Review
Use sample testing photos or videos to check filling accuracy, capping stability, labeling position and conveyor transfer before shipment.
Connected Resources
Related Application Pages
Review product-specific filling pages that connect with this line solution.
Application PageCosmetic Filling LineCosmetic filling projects often involve multiple formulas, bottle sizes and premium packaging appearance. LEKA can configure cosmetic filling…
Application PageCream and Lotion Filling LineCream and lotion filling lines need controlled filling for viscous, stringy or slow-flowing products. LEKA can configure filling,…
Connected Resources
Recommended Equipment
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Customer Questions
Common questions before confirming a line proposal.
These answers help buyers prepare product samples, container information, capacity targets and factory details before requesting a quotation.
What information should I send before requesting a cosmetic and personal care packaging line proposal?
Please send product details, container photos or drawings, filling volume, cap type, label position, target output and available factory layout.
Can the line be customized for my container and cap samples?
Yes. LEKA reviews real samples or drawings before confirming guides, conveyors, filling nozzles, cap handling, labeling position and packing end.
How is the filling method selected?
Cosmetic filling is selected by viscosity, stringing, foam, container opening, closure type and required retail appearance.
Can capping, labeling and packing be connected in one line?
Yes. Filling, capping, sealing, labeling, coding, inspection and downstream packing can be combined according to project scope.
Do you provide testing before shipment?
Factory testing can be arranged with customer samples or comparable products. Test videos and photos can be provided for review before shipment.
Ready to configure this production line?
Send your product, container, cap, label and capacity requirements. LEKA Pack Line will review the details and prepare a suitable filling and packaging line plan.
