Tracking Servo Filling Machine
LEKA tracking servo liquid filling machines are designed for automatic liquid filling while bottles move along the conveyor. This structure helps improve production continuity, reduce bottle stopping time, and support stable filling for suitable liquid products.
Product Overview
This tracking filling machine series is suitable for automatic filling lines where bottles continue moving during the filling process. The machine can be configured with different filling heads according to production capacity, bottle size, liquid characteristics, and factory layout.
Available Product Models
Select the model according to filling speed, filling volume, liquid type, bottle format, and available production space.
LEKA-GZSFZ-02-A
Two-head tracking servo filling machine with high-precision gear pump filling.
LEKA-GZSFZ-02-B
Two-head tracking servo filling machine with rotor pump filling configuration.
LEKA-GZSFZ-04-B
Four-head tracking servo filling machine for medium-speed automatic filling lines.
LEKA-GZSFZ-06
Six-head tracking servo filling machine for higher capacity liquid filling production.
LEKA-GZSFZ-08
Eight-head tracking servo filling machine for higher-speed filling lines and larger production demand.
Tracking Servo Filling Machine Model Comparison
| Parameter | LEKA-GZSFZ-02-A / 02-B | LEKA-GZSFZ-04-B | LEKA-GZSFZ-06 | LEKA-GZSFZ-08 | Notes |
|---|---|---|---|---|---|
| Filling Heads | 2-head tracking filling machine | 4-head tracking filling machine | 6-head tracking filling machine | 8-head tracking filling machine | Select by required output and line speed. |
| Filling Capacity | 200 ml – 5000 ml | 200 ml – 5000 ml | 200 ml – 5000 ml | 200 ml – 5000 ml | Final range should be confirmed with customer samples. |
| Filling Method | Servo gear quantitative filling / rotor pump filling | Servo gear quantitative filling | Servo gear quantitative filling | Servo gear quantitative filling | Configuration depends on liquid viscosity and product characteristics. |
| Filling Speed | Approx. 40–55 bottles/min | Approx. 60–80 bottles/min | Approx. 80–120 bottles/min | Approx. 120–150 bottles/min | Based on 500 ml non-foaming liquid. |
| Filling Accuracy | ±1% | ±1% | ±1% | ±1% | Accuracy may vary with liquid type, bottle condition, and filling volume. |
| Frame Material | 304 stainless steel | 304 stainless steel | 304 stainless steel | 304 stainless steel | Liquid contact parts can be customized according to product requirements. |
| Control System | PLC + touchscreen | PLC + touchscreen | PLC + touchscreen | PLC + touchscreen | Supports parameter adjustment for different bottle formats. |
| Working Air Pressure | 0.6–0.8 MPa | 0.6–0.8 MPa | 0.6–0.8 MPa | 0.6–0.8 MPa | Please confirm plant compressed-air conditions before ordering. |
| Conveyor Height | 750 ± 25 mm from floor | 750 ± 25 mm from floor | 750 ± 25 mm from floor | 750 ± 25 mm from floor | Conveyor length differs by model. |
| Conveyor Length | 3 m conveyor | 4 m conveyor | 6 m conveyor | 8 m conveyor | Can be adjusted according to filling line layout. |
| Conveyor Motor | 0.75 kW servo motor, 1 set | 0.75 kW servo motor, 1 set | 1 kW servo motor, 1 set | 1 kW servo motor, 1 set | |
| Lifting Motor | 0.75 kW servo motor, 1 set | 0.75 kW servo motor, 1 set | 1 kW servo motor, 1 set | 1.5 kW servo motor, 1 set | |
| Tracking Motor | 0.75 kW servo motor, 2 sets | 0.75 kW servo motor, 4 sets | 0.75 kW servo motor, 6 sets | 0.75 kW servo motor, 8 sets | |
| Filling Motor | 1 kW servo motor, 2 sets | 1 kW servo motor, 4 sets | 1 kW servo motor, 6 sets | Power depends on required filling capacity | Servo motor configuration can be customized. |
| Bottle Infeed / Outfeed | Left-in, right-out | Left-in, right-out | Left-in, right-out | Left-in, right-out | Other layouts can be reviewed according to the factory plan. |
| Power | Approx. 7 kW | Approx. 10 kW | Approx. 15 kW | Approx. 20 kW | Excluding material transfer pump where applicable. |
| Voltage | 380 V, three-phase, five-wire | 220 V / 380 V, three-phase, five-wire | 380 V, three-phase, five-wire | 380 V, three-phase, five-wire | Please confirm local voltage before quotation. |
| Weight | Approx. 500 kg | Approx. 800 kg | Custom confirmation required | Custom confirmation required | Final weight can be confirmed after model configuration. |
| Machine Size | 1250 × 1210 × 1880 mm | 1800 × 1210 × 1880 mm | 2800 × 1210 × 1880 mm | 3500 × 1210 × 1880 mm | Machine dimensions may change after customization. |
| Tank Top Height | Below 1.9 m | Below 1.9 m | Below 1.9 m | Below 1.9 m | |
| Tank Capacity | Approx. 150 L | Approx. 200 L | Approx. 300 L | Approx. 400 L double tank | With liquid level switch. |
| Protection Device | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | |
| Applicable Bottle Type | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Final confirmation should be based on bottle testing. |
Key Component Specifications
| Component | Specification / Brand | Remarks |
|---|---|---|
| Machine Frame | 304 stainless steel | |
| Machine Feet | 304 stainless steel | |
| Guardrail | 304 stainless steel | |
| Pneumatic Components | Airtac | Taiwan |
| Cylinder | Airtac / Star | Model-dependent |
| Solenoid Valve | Airtac | Taiwan |
| Liquid Contact Parts | 316 stainless steel, PVC, and POM | For filling nozzles and material tank contact areas |
| PLC Controller | Xinje | China |
| Human-Machine Interface | Xinje touchscreen | China |
| Photoelectric Sensor | Banner | USA |
| Electrical Components | Chint relay and air switch | |
| Material Transfer Pump | Diaphragm pump or thick slurry pump | Prepared by manufacturer / configured by project |
| Servo Motor | Xinje / Yimi | Model-dependent |
| Conveyor Belt | 152 mm wide conveyor belt | |
| Sealing Materials | PTFE, spring seal, silicone ring | |
| External Parts | Stainless steel, anodized aluminum alloy, engineering plastic parts | |
| Protective Cover | 304 stainless steel and tempered glass | For selected models |
FAQ
How do I choose between 2-head, 4-head, 6-head, and 8-head models?
The main selection factors are target output, bottle volume, liquid characteristics, available floor space, and budget. Smaller liquid filling machine lines usually start with 2-head or 4-head models, while higher output lines may require 6-head or 8-head configurations.
Can this machine fill different bottle shapes?
It can support a certain range of bottle shapes and specifications. Final compatibility should be confirmed through bottle sample testing.
Can the liquid contact parts be customized?
Yes. Contact parts can be selected according to the material being filled, such as 316 stainless steel, PVC, POM, PTFE, or silicone sealing parts.
What information should I provide for a quote?
Please provide your liquid type, bottle volume, bottle shape, required speed, voltage, factory layout, and whether the liquid is foaming, corrosive, or high-viscosity.
| Parameter | LEKA-GZSFZ-02-A / 02-B | LEKA-GZSFZ-04-B | LEKA-GZSFZ-06 | LEKA-GZSFZ-08 | Notes |
|---|---|---|---|---|---|
| Filling Heads | 2-head tracking filling machine | 4-head tracking filling machine | 6-head tracking filling machine | 8-head tracking filling machine | Select by required output and line speed. |
| Filling Capacity | 200 ml – 5000 ml | 200 ml – 5000 ml | 200 ml – 5000 ml | 200 ml – 5000 ml | Final range should be confirmed with customer samples. |
| Filling Method | Servo gear quantitative filling / rotor pump filling | Servo gear quantitative filling | Servo gear quantitative filling | Servo gear quantitative filling | Configuration depends on liquid viscosity and product characteristics. |
| Filling Speed | Approx. 40–55 bottles/min | Approx. 60–80 bottles/min | Approx. 80–120 bottles/min | Approx. 120–150 bottles/min | Based on 500 ml non-foaming liquid. |
| Filling Accuracy | ±1% | ±1% | ±1% | ±1% | Accuracy may vary with liquid type, bottle condition, and filling volume. |
| Frame Material | 304 stainless steel | 304 stainless steel | 304 stainless steel | 304 stainless steel | Liquid contact parts can be customized according to product requirements. |
| Control System | PLC + touchscreen | PLC + touchscreen | PLC + touchscreen | PLC + touchscreen | Supports parameter adjustment for different bottle formats. |
| Working Air Pressure | 0.6–0.8 MPa | 0.6–0.8 MPa | 0.6–0.8 MPa | 0.6–0.8 MPa | Please confirm plant compressed-air conditions before ordering. |
| Conveyor Height | 750 ± 25 mm from floor | 750 ± 25 mm from floor | 750 ± 25 mm from floor | 750 ± 25 mm from floor | Conveyor length differs by model. |
| Conveyor Length | 3 m conveyor | 4 m conveyor | 6 m conveyor | 8 m conveyor | Can be adjusted according to filling line layout. |
| Conveyor Motor | 0.75 kW servo motor, 1 set | 0.75 kW servo motor, 1 set | 1 kW servo motor, 1 set | 1 kW servo motor, 1 set | |
| Lifting Motor | 0.75 kW servo motor, 1 set | 0.75 kW servo motor, 1 set | 1 kW servo motor, 1 set | 1.5 kW servo motor, 1 set | |
| Tracking Motor | 0.75 kW servo motor, 2 sets | 0.75 kW servo motor, 4 sets | 0.75 kW servo motor, 6 sets | 0.75 kW servo motor, 8 sets | |
| Filling Motor | 1 kW servo motor, 2 sets | 1 kW servo motor, 4 sets | 1 kW servo motor, 6 sets | Power depends on required filling capacity | Servo motor configuration can be customized. |
| Bottle Infeed / Outfeed | Left-in, right-out | Left-in, right-out | Left-in, right-out | Left-in, right-out | Other layouts can be reviewed according to the factory plan. |
| Power | Approx. 7 kW | Approx. 10 kW | Approx. 15 kW | Approx. 20 kW | Excluding material transfer pump where applicable. |
| Voltage | 380 V, three-phase, five-wire | 220 V / 380 V, three-phase, five-wire | 380 V, three-phase, five-wire | 380 V, three-phase, five-wire | Please confirm local voltage before quotation. |
| Weight | Approx. 500 kg | Approx. 800 kg | Custom confirmation required | Custom confirmation required | Final weight can be confirmed after model configuration. |
| Machine Size | 1250 × 1210 × 1880 mm | 1800 × 1210 × 1880 mm | 2800 × 1210 × 1880 mm | 3500 × 1210 × 1880 mm | Machine dimensions may change after customization. |
| Tank Top Height | Below 1.9 m | Below 1.9 m | Below 1.9 m | Below 1.9 m | |
| Tank Capacity | Approx. 150 L | Approx. 200 L | Approx. 300 L | Approx. 400 L double tank | With liquid level switch. |
| Protection Device | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | Low-liquid shutdown alarm for storage tank | |
| Applicable Bottle Type | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Compatible with a certain range of bottle shapes and specifications | Final confirmation should be based on bottle testing. |
| Component | Specification / Brand | Remarks |
|---|---|---|
| Machine Frame | 304 stainless steel | |
| Machine Feet | 304 stainless steel | |
| Guardrail | 304 stainless steel | |
| Pneumatic Components | Airtac | Taiwan |
| Cylinder | Airtac / Star | Model-dependent |
| Solenoid Valve | Airtac | Taiwan |
| Liquid Contact Parts | 316 stainless steel, PVC, and POM | For filling nozzles and material tank contact areas |
| PLC Controller | Xinje | China |
| Human-Machine Interface | Xinje touchscreen | China |
| Photoelectric Sensor | Banner | USA |
| Electrical Components | Chint relay and air switch | |
| Material Transfer Pump | Diaphragm pump or thick slurry pump | Prepared by manufacturer / configured by project |
| Servo Motor | Xinje / Yimi | Model-dependent |
| Conveyor Belt | 152 mm wide conveyor belt | |
| Sealing Materials | PTFE, spring seal, silicone ring | |
| External Parts | Stainless steel, anodized aluminum alloy, engineering plastic parts | |
| Protective Cover | 304 stainless steel and tempered glass | For selected models |