Bottle washing or feeding
Bottle washing can be included when clean bottle preparation is required.
Industry Packaging Line Solution
Water & Beverage Bottling Line Solutions
Water and beverage bottling lines need smooth bottle flow, clean filling, stable capping and reliable labeling. LEKA configures bottling lines for water, juice, mouthwash and similar low-viscosity products according to bottle size, washing needs, cap type and output target.
Bottled water
juice
beverage
mouthwash
windshield washer fluid and other low-viscosity bottled liquids.
Output Range3000-8000+ BPH
Water line reference; final output depends on bottle, cap and layout.
AutomationLine Integration
Filling, capping, labeling and packing modules can be connected by project.
Capacity Options3000-8000+ BPH
Water line references; final output depends on bottle, cap and layout.
Operators2-3 operators
Final labor depends on feeding, automation level and packing scope.
Real Line View
Complete automatic bottle packaging line with filling, capping, labeling and conveyor transfer for line configuration review.
Application Scope
Match the line to your product, container and production target.
LEKA Pack Line reviews the real product sample, bottle or container sample, closure style, label position and workshop layout before recommending a full line configuration.
Suitable Products
Bottled water, juice, beverage, mouthwash, windshield washer fluid and other low-viscosity bottled liquids.
Target Industries
Water plants, beverage factories, mouthwash producers, cleaning liquid factories and contract bottling companies.
Container Types
BottlesJarsBuckets / PailsCustom Containers
Bottle Shapes
Round BottlesSquare BottlesFlat BottlesJarsIrregular BottlesSample Review
Closure Options
Screw CapsPress CapsPump CapsTrigger CapsCustom Closures
Labeling Methods
Wrap-Around LabelingSingle-Side LabelingFront-Back LabelingFront BackCustom Labeling
Line Output Range
Water line reference: 3000-8000+ BPH for 500ml bottles; final output depends on bottle, cap and layout.
Automation Level
Line Integration
Capacity Options
3000-4000 BPH, 6000-8000 BPH or higher-output water line reference by project.
Line Boundary
From bottle feeding or washing to filling, capping, inspection, labeling, coding and optional packing.
Product Fit
Choose the filling structure around real product behavior.
Different liquids need different filling structures. These tables help buyers compare product behavior, container range, filling method and line capacity before requesting a proposal.
| Suitable Products | Product Behavior | Packaging Challenge | Recommended Handling |
|---|---|---|---|
Still Water |
Low viscosity and fast filling speed. |
Bottle cleanliness, filling stability and cap sealing are important. |
Bottle rinsing, clean liquid filling, servo capping and labeling can be connected. |
Juice and Tea Drinks |
Low viscosity with possible foam or pulp depending on formula. |
Foam control and product hygiene need review. |
Gravity, pump or flowmeter filling can be selected with optional anti-foam handling. |
Large Water Containers |
Larger fill volume and heavier container transfer. |
Output should be planned by container size instead of only bottle count. |
Stronger conveyors, container guides and larger filling nozzles can be configured. |
Filling Method
Match filling technology to viscosity, foam, particles and accuracy needs.
The final machine is confirmed after product sample review, but this guide shows the typical direction for common production requirements.
| Filling Solution | Suitable Products | Best For | Project Notes |
|---|---|---|---|
Clean Liquid Filling |
Purified water, mineral water and low-viscosity beverages. |
Fast and stable bottle filling. |
Bottle size, cap format and output target decide the final filling head count. |
Rinsing Filling Capping Integration |
Water and beverage bottles that need clean bottle handling. |
Projects requiring rinsing before filling and immediate capping. |
Can be discussed as a connected line with bottle feeding and downstream labeling. |
Pump or Flowmeter Filling |
Juice, tea drinks and beverage liquids with special accuracy needs. |
Beverage products where product behavior differs from plain water. |
Foam and temperature should be reviewed before final selection. |
Container Range
Plan containers, closures and labels as one connected line.
Container size, opening, stability, cap format and label position all affect machine selection and conveyor layout.
| Container Type | Volume Range | Closure Options | Labeling Options | Handling Notes |
|---|---|---|---|---|
PET or Glass Bottles |
200ml-2L, with 500ml used as common capacity reference |
Screw caps or sports caps by sample. |
Wrap-around, sleeve or front-back labels. |
Bottle shape, neck finish and cap style decide rinsing, capping and label method. |
Large Water Bottles |
3L-5L retail bottles; larger containers by project |
Screw caps, press caps or handles by sample. |
Front-back labels, sleeve labels or batch codes. |
Large bottles may lower practical output and require stronger conveyors. |
Finished Cartons |
LEKA-CS reference: L150-500mm / W150-500mm / H120-500mm |
Tape sealing after manual or automatic packing. |
Carton label or shipping label. |
Packing speed is matched to upstream BPH and carton loading method. |
Capacity Planning
Compare line levels before confirming automation scope.
A practical line proposal should match output target, floor space, operator plan, packing end and later capacity growth needs.
| Solution Type | Typical Output | Machine Configuration | Operators | Floor Space | Production Use |
|---|---|---|---|---|---|
Compact / Semi-Automatic Line |
1000-2000 BPH reference for small water projects. |
Bottle feeding, filling/capping, labeling and collection with assisted packing. |
2-3 operators reference |
Compact inline layout; final drawing required. |
Suitable for new water and beverage projects with moderate daily output. |
Standard Automatic Water Line |
3000-4000 BPH reference for 500ml bottles; final output depends on samples and layout. |
Automatic bottle feeding, rinsing/filling/capping, labeling, coding and packing preparation. |
2-3 operators reference |
Straight or U-shaped layout after workshop review. |
Suitable for regular daily water or beverage production. |
Higher-Output Integrated Water Line |
6000-8000+ BPH reference for 500ml bottles; configured by project. |
High-output bottle handling, filling/capping, labeling, inspection, carton packing and palletizing by project. |
Confirmed by line scope |
Layout drawing required with buffer, packing and pallet area. |
Suitable for factories planning higher daily production without using oversized 20000+ BPH assumptions. |
Production Flow
Typical line process from container feeding to finished packing.
The process can be shortened or expanded according to the customer product, available floor space and required automation level.
Low-viscosity filling
Filling method is selected for clean, fast and stable liquid flow.
Capping
Servo capping or screw capping is matched to cap size and bottle neck.
Inspection and labeling
Light inspection, labeling and coding can be integrated after capping.
Packing
Finished bottles can move to shrink packing, carton sealing or manual packing.
Machine Configuration
Core machines and optional modules can be combined as one complete line.
Each stage is selected around the product behavior, container samples, output target and downstream packing method.
| Line Stage | Machine Role | Recommended Equipment | Qty | Output Match | Production Use | Configuration Notes |
|---|---|---|---|---|---|---|
| Container Feeding and Line Conveying | Feeds empty containers into the line and keeps transfer stable between machines. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Bottle unscrambler, bottle receiving table, accumulation table or conveyor layout is selected by container stability and workshop space. Conveyor length, turning direction and accumulation buffer can be customized. | |
| Bottle Washing / Air Rinsing | Removes dust from empty bottles before filling when container storage, hygiene or product quality requires it. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Bottle washer or air rinsing module is added according to bottle material, cleanliness requirement and line speed. Flip-type air blow washing, ion air cleaning or rinsing structure can be reviewed. | |
| Filling | Fills the target product into bottles, jars, pails or containers. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Core Machine | Filling equipment is selected by viscosity, foaming, particles, corrosion risk, filling accuracy and target capacity. Servo control, more filling heads, diving nozzles, heating or anti-corrosion structure can be reviewed. | |
| Cap Feeding / Cap Elevating | Feeds caps to the capping machine and reduces manual cap loading during continuous production. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Cap elevator or vibratory feeder is selected by cap size, cap shape and feeding stability. Customized cap sorting and cap feeding direction can be reviewed. | |
| Capping | Tightens screw caps, press caps or other matched closures according to the container and cap sample. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Capping structure is selected according to cap type, torque requirement and bottle stability. Servo capping, claw-type capping or press-cap structure can be integrated. | |
| Foil Sealing | Adds induction sealing after capping when leakage control, freshness, tamper evidence or product protection is required. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Foil sealing is configured by bottle mouth size, foil material, cap structure and line speed. Air-cooled or water-cooled sealing models can be selected by production requirement. | |
| Labeling and Coding | Applies product labels and production date information before final packing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Line Integration | Labeling method is matched to container shape, label position and packaging style. Single-side, double-side, wrap-around, top labeling, sleeve labeling and coding can be integrated. | |
| End-of-Line Packing | Prepares finished products for carton sealing, shrink packing, case packing or palletizing. |
1 | Confirmed by bottle or container size, filling volume, product characteristics and packing end requirement. |
Optional Module | Packing end is configured according to carton size, case packing method, labor plan and shipping requirement. Carton sealing, shrink packing, automatic case packing or palletizing can be configured by project. |
Line Details
Review real equipment details before planning your line.
Use these photos to check machine structure, filling heads, container handling, conveyors and factory test details.
Optional Integration
Add the modules that make the line fit your factory workflow.
Optional modules are selected after checking required inspection, coding, sealing, packing and labor-saving needs.
10-head bottle washing
Available for projects that need bottle cleaning before filling.
Light inspection station
Helps operators check bottle and fill condition.
Automatic cap sorting
Supports more stable cap feeding for continuous production.
Sleeve labeling
Suitable for some beverage and mouthwash bottle formats.
Shrink packing
Can be integrated for multi-bottle beverage packs.
Materials and Safety
Confirm contact materials and safety configuration before production.
Material selection and safety options are reviewed by product formula, viscosity, corrosion risk, flammability, cleaning method and local factory requirements.
| Option Area | Available Configuration | Suitable Products | Project Notes |
|---|---|---|---|
Hygiene Contact Parts |
SUS304 or SUS316 contact parts and food-grade product path. |
Water, juice, tea drinks and mouthwash-type clean liquids. |
Cleaning access and bottle hygiene requirement should be confirmed. |
Bottle Washing and Air Rinsing |
Bottle washer or air rinser before filling. |
Water and beverage projects with bottle cleanliness requirements. |
Recommended when empty bottle storage or hygiene control matters. |
CIP-Ready Discussion |
Cleaning connection can be reviewed for beverage projects. |
Beverage liquids with higher cleaning requirements. |
Final design depends on formula, tank connection and cleaning method. |
Quality Control
Add inspection modules where the line needs stronger control.
Inspection and rejection modules help factories check fill level, weight, cap status, labels and finished package quality before packing.
| Module | Production Use | When to Add |
|---|---|---|
Checkweigher |
Checks product weight after filling or packing. |
Add when the project needs automatic underweight or overweight rejection. |
Fill-Level or Light Inspection |
Helps operators review fill level, container condition and obvious product issues. |
Add for transparent bottles, beverage products or higher quality control needs. |
Date Coding and Batch Coding |
Prints production date, batch number or tracking information. |
Add when retail packaging, distributor requirements or traceability rules require coding. |
Factory Planning
Layout, utilities and customization are confirmed before production.
The same product may need a different line structure when bottle shape, cap style, output target or workshop direction changes.
Bottle Specifications
Confirm container volume, height, diameter, mouth size, material and stability before final line design.
Cap Specifications
Confirm cap type, cap diameter, cap height, torque requirement and whether automatic cap feeding is required.
Label Specifications
Confirm label type, label roll size, label position and whether front/back, wrap-around, sleeve or top labeling is needed.
Layout Notes
Straight line, U-shaped line or custom layout
Water and beverage lines often need longer conveyors, smoother bottle transfer and enough space for bottle washing, inspection and packing sections.
Required Floor Space
Layout drawing required for bottle feeding, rinsing/filling/capping, labeling and packing. LEKA-BU reference size is 1000 x 800 x 900 mm; packing end is planned by carton format.
Utility Requirements
Confirm power, compressed air, clean water and drainage by final scope. LEKA-BU reference: AC220V 50Hz, 0.5kW; carton sealing reference: 220V 50/60Hz, 240W.
Operators Required
2-3 operators for automatic reference; final labor depends on feeding, inspection and packing scope.
Labor-saving Notes
Automatic feeding, filling, capping, labeling and conveyor integration can reduce repeated manual handling.
Customization Options
Bottle washing heads, filling heads, cap sorter, capping torque, label type, conveyor length and packing method can be customized.
Upstream and Downstream Connection
Upstream bottle supply and downstream carton packing, collection or palletizing can be connected after layout review.
Packing End Options
Shrink packing, carton sealing and manual packing can be selected according to bottle format and order quantity.
Quotation Preparation
Send these project details for a more accurate line proposal.
Clear samples and production targets help our team recommend the right filling method, machine quantity, automation level and layout direction.
Product sample or product description
Helps confirm viscosity, foaming, particles, corrosion risk and filling method.
Bottle, jar, drum or pail size
Helps match filling heads, conveyors, holders, capping structure and line layout.
Target output per hour
Helps size the number of filling heads, automation level and downstream equipment.
Cap, label and packing style
Helps integrate capping, sealing, labeling, coding and end-of-line packing.
Workshop layout and utility conditions
Helps confirm conveyor direction, machine footprint, power, air supply and installation plan.
Delivery Support
From line planning to factory testing and after-sales support.
LEKA supports B2B customers with practical configuration discussion, sample review, line testing and remote technical guidance.
Project Delivery Scope
LEKA can support line planning, machine configuration, layout drawing, sample testing, factory acceptance test, packing for shipment and installation guidance.
Factory Acceptance Test
Before shipment, the configured line can be tested with customer samples or comparable products to check filling accuracy, capping stability, labeling position, conveyor flow and basic operation.
Installation Support
Remote installation guidance, operation training and troubleshooting support are available. On-site service can be discussed according to project location and schedule.
Spare Parts Support
Wear parts, electrical parts and common maintenance parts can be prepared according to the final machine configuration.
Project Timeline
Project timeline is confirmed after product samples, container samples, cap samples, target capacity and layout are reviewed.
Warranty Terms
Warranty terms are confirmed in the final quotation and contract.
Project Review
Useful materials for quotation and internal review.
Use these review items to prepare product information, container samples, factory layout and line requirements before final configuration.
Quotation Checklist
Prepare product, container, cap, label, output and factory layout details before requesting a proposal.
Line Layout Review
Share workshop dimensions and flow direction so LEKA can review conveyor direction, machine order and packing area.
Factory Test Review
Use sample testing photos or videos to check filling accuracy, capping stability, labeling position and conveyor transfer before shipment.
Connected Resources
Related Application Pages
Review product-specific filling pages that connect with this line solution.
Application PageJuice Filling LineJuice filling lines need smooth bottle flow, stable fill level and reliable capping for beverage production. LEKA can…
Application PageWater Bottling LineWater bottling projects need clean bottle handling, stable fill level, reliable capping and smooth downstream labeling or packing.…
Application PageMouthwash Filling LineMouthwash filling lines need clean liquid filling, reliable capping and neat bottle appearance for oral care products. LEKA…
Connected Resources
Recommended Equipment
Check the main filling, capping, labeling, conveying and packing machines used in this line.
EquipmentLEKA-FLWS-CLB08 Eight-Head Liquid Bottle Filling MachineWater-based liquid bottle filling where an 8-head configuration is required for higher output.
EquipmentLEKA-CP-A-servo Servo Four-Wheel Capping MachineLEKA-CP-A-servo is a servo four-wheel capping machine with servo-controlled lifting adjustment for different bottle heights. It is suitable…
EquipmentLEKA-LB020 Automatic Double-Side Multifunction Labeling MachineLEKA-LB020 is an automatic double-side labeling machine for square bottles, flat bottles, and rectangular containers, with optional round…
EquipmentLEKA-BW06-A Anion Pneumatic Bottle WasherLEKA-BW06-A is an anion pneumatic bottle washer for dry empty bottle dust removal before filling. It uses clean…
Customer Questions
Common questions before confirming a line proposal.
These answers help buyers prepare product samples, container information, capacity targets and factory details before requesting a quotation.
What information should I send before requesting a water and beverage bottling line proposal?
Please send product details, container photos or drawings, filling volume, cap type, label position, target output and available factory layout.
Can the line be customized for my container and cap samples?
Yes. LEKA reviews real samples or drawings before confirming guides, conveyors, filling nozzles, cap handling, labeling position and packing end.
How is the filling method selected?
Water-like products often use clean liquid filling, while juice or tea drinks may need foam review, temperature review or pump/flowmeter selection.
Can capping, labeling and packing be connected in one line?
Yes. Filling, capping, sealing, labeling, coding, inspection and downstream packing can be combined according to project scope.
Do you provide testing before shipment?
Factory testing can be arranged with customer samples or comparable products. Test videos and photos can be provided for review before shipment.
Ready to configure this production line?
Send your product, container, cap, label and capacity requirements. LEKA Pack Line will review the details and prepare a suitable filling and packaging line plan.
