Actual Chunky Sauce Filling Trial
A semi-automatic test showing visibly chunky sauce moving under hopper agitation and being filled into wide-mouth glass jars. Final particle passage and filling settings require sample confirmation.
LEKA-FLsemi-L01
LEKA-FLsemi-L01 Semi-Automatic Chunky Sauce Filling Machine
LEKA-FLsemi-L01 is a single-head semi-automatic piston chunky sauce filling machine with an adjustable-speed mixing hopper. It is designed for sauce and selected particle-containing sauce samples, with SUS316 stainless steel product-contact parts and an 80 L standard mixing hopper for this configuration.
Filling Machine Semi-Automatic
1 head
Filling Heads
Gallery
Equipment views and on-site reference photos.
Optional Hopper Configurations
Mixing and Heated Hopper Options for Sauce Filling Machines
Mixing and water-jacket heating can be selected separately or combined according to sauce settling, viscosity changes and filling temperature requirements.
Adjustable Mixing Hopper
The empty-hopper demonstration shows the agitator layout and mechanical movement. Mixing speed is adjustable; loaded performance must be confirmed with the customer's sauce sample.
Mixing Hopper
Continuous adjustable-speed agitation helps reduce settling, separation and uneven ingredient distribution before filling.
- 80 L standard mixing hopper for this semi-automatic configuration; customizable
- SUS316 stainless steel product-contact parts
- Valve passage, nozzle size and settings confirmed by sample testing
Electrically Heated Water-Jacketed Hopper
Built-in electric heating warms the water inside the double-layer jacket to help maintain flow for sauces that become thicker as temperature drops.
- Jacket-water controller setpoint up to 100°C
- The controller displays jacket-water temperature, not product core temperature
- Reference jacket-water warm-up time: approximately 10–20 minutes
Mixing and water-jacket heating can be selected separately or combined for sauces that both settle and become thicker as temperature drops.
| Automatic Servo Machine Mixing Hopper | 40 L standard, customizable |
|---|---|
| Semi-Automatic Machine Mixing Hopper | 80 L standard, customizable |
| Product-Contact Material | SUS316 stainless steel |
| Mixing Speed | Adjustable |
| Heating Method | Built-in electric heating with water jacket |
| Jacket-Water Controller Setpoint | Up to 100°C |
| Reference Jacket-Water Warm-Up Time | Approximately 10–20 minutes |
| Customization | Hopper capacity and configuration can be matched to the product and machine model |
Actual warm-up time varies with water volume, starting temperature, ambient conditions and electrical configuration. The 40 L and 80 L capacities above apply to the optional mixing/heated hopper configurations and do not replace other standard hopper specifications.
Not Sure Which Hopper Configuration Fits Your Sauce?
Send your sauce type, particle size, filling temperature, fill volume, container opening, target output and local voltage.
Key Advantages
Why customers select this filling machine.
1
Adjustable-speed mixing hopper
Agitator speed can be adjusted to suit different sauce viscosities, ingredient behavior and filling conditions.
2
More uniform product feeding
Continuous hopper agitation helps reduce settling, separation and uneven ingredient distribution before filling.
3
80 L semi-automatic mixing hopper
The standard mixing hopper for this semi-automatic configuration is 80 L and can be customized.
4
SUS316 product-contact parts
Product-contact parts use SUS316 stainless steel for sauce handling.
5
Sample-matched filling path
Valve passage, nozzle size and operating settings are confirmed against ingredient size, viscosity, fill volume and container opening.
Product Fit
What this filling machine can run, and where it sits in your line.
Suitable Products
Sauce Chunky sauce Selected sauces containing visible ingredients Condiment sauce confirmed by sample testing
Line Position
Standalone semi-automatic filling station before sealing, capping, labeling, coding or collection; the operator positions the approved container and initiates each filling cycle.
Product Properties
Medium ViscosityHigh ViscosityContains ParticlesStringy / Drip Risk
Container Types
BottleJarCustom Container
Bottle Shapes
Jar
Technical Specifications
All values are reference configurations and may be adjusted to match your samples and destination voltage.
Production
Output Range
Depends on filling volume, sauce behavior and operator workflow; confirm by project.
Line Position
Standalone semi-automatic filling station before sealing, capping, labeling, coding or collection; the operator positions the approved container and initiates each filling cycle.
Filling Method
Piston Filling
Filling Heads
1 head
Filling Volume Range
Configured according to the required fill volume and approved product sample.
Filling Accuracy
Confirm by product sample, fill volume and operating configuration.
Compatibility
Suitable Viscosity
Sauce and selected chunky or particle-containing sauce products; sample test required.
Anti-Foam Option
Sample Test Required
Drip-Proof Option
Sample Test Required
Particle Handling
Sample Test Required
Corrosive Liquid Support
Sample Test Required
Mechanical
Contact Material
SUS316 stainless steel
CIP Cleaning
Sample Test Required
Machine Material
SUS316 stainless steel product-contact parts. Final non-contact structure and electrical enclosure configuration are confirmed for the project.
Electrical
Power / Voltage / Air
Confirm destination voltage before quotation. The mixing motor and optional electric water-jacket heater are matched to the approved electrical configuration.
Additional
Machine Model
LEKA-FLsemi-L01
Machine Type
Single-head semi-automatic chunky sauce filling machine
Mixing Hopper Capacity
80 L standard, customizable
Mixing Speed
Adjustable
Product-Contact Material
SUS316 stainless steel
Particle Passage
Sample confirmation required
Optional Heating Method
Built-in electric heating with water jacket
Jacket-Water Controller Setpoint
Up to 100°C
Reference Jacket-Water Warm-Up Time
Approximately 10-20 minutes
Output Reference
Confirm by project
Operation & Support
Day-to-day operation, maintenance, and project support.
Changeover Time
Depends on sauce residue, ingredient size, filling volume, container opening and the required cleaning procedure.
Cleaning Method
Clean the hopper, agitator, piston cylinder, valve path and filling nozzle according to the sauce recipe and production schedule. Inspect product-contact surfaces and seals before the next approved product.
Maintenance Points
Inspect the mixing drive, agitator, piston movement, seals, valve passage and filling nozzle regularly. Confirm that the selected mixing-speed setting remains suitable for the approved sauce.
Spare Parts List
Seals, filling nozzles and other product-contact wear parts can be prepared according to the final valve, nozzle and filling-volume configuration.
Operators Required
1 operator for the typical semi-automatic filling workflow shown in the sample footage.
Safety Protection
Use only after operator training and confirmation of the approved electrical, mixing and filling configuration. Keep hands and tools away from the agitator while it is operating.
Custom Options
Hopper capacity, mixing configuration, adjustable-speed settings, valve passage, nozzle arrangement and optional electrically heated water jacket can be matched to the product sample and machine configuration. Mixing and heating can be selected separately or combined.
After-Sales Support
Support includes project configuration review, sample confirmation, factory testing video support, operation guidance, spare-parts planning and remote technical support.
Line Matching
Related equipment, complete-line solutions, and application pages that pair with this machine.
Common Questions
Quick answers buyers usually ask before requesting a project quote.
How do I choose the right filling machine configuration?
Configuration depends on your product properties, container, output target, accuracy requirement, and line layout. Sample testing is recommended for special products.
Is this machine suitable for my product and container?
Suitability should be confirmed with your product type, container shape, size, cap or label requirement, output target, and factory layout. Samples or drawings can be reviewed before quotation.
Can it be connected with a complete packaging line?
Yes. This equipment can be configured for line integration with filling, capping, labeling, coding, conveying, collection, and end-of-line packaging machines according to the project.
What information should I send before quotation?
Please send product details, bottle or container photos, size drawings, target output, voltage, automation level, and the process you want to connect before and after this machine.
Can LEKA customize the machine?
Yes. Custom options can be reviewed according to samples, required speed, product properties, container size, line direction, available workshop space, and budget.
Get a Project Quote
Send product details, container photos or drawings, target output, voltage, and automation level. A LEKA project engineer will reply within 24 hours.
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