Packaging Line Project
25L Edible Oil Filling Machine Project for Xiyan
This 25L edible oil filling machine project was configured for Xiyan Company in China. LEKA supplied a project-specific LEKA-FLSFZ-08 eight-head tracking servo filling machine for blended edible vegetable oil. With an approximately 8–10-second filling cycle per 25 L bottle at each head, the calculated theoretical eight-head filling capacity is approximately 2,880–3,600 bottles per hour before line-efficiency allowances.
- Product
- Blended Edible Vegetable Oil in 25 L Containers
- Customer Target Output
- Calculated eight-head theoretical output: approximately 2,880–3,600 bottles/hour
- Designed Line Capacity
- Eight filling heads; approximately 8–10 seconds per 25 L bottle at each head
- Country / Region
- China
25L Edible Oil 8-Head Tracking Filling Machine Video
Project Overview
Key project data for equipment selection and line planning.
- Application / Industry
- Edible Oil Manufacturing
- Country / Region
- China
- Product
- Blended Edible Vegetable Oil in 25 L Containers
- Customer Target Output
- Calculated eight-head theoretical output: approximately 2,880–3,600 bottles/hour
- Designed Line Capacity
- Eight filling heads; approximately 8–10 seconds per 25 L bottle at each head
- Customer
- Xiyan Company
- Destination
- China
- Filled Product
- Blended edible vegetable oil
- Container Volume
- 25 L
- Machine Model
- LEKA-FLSFZ-08
- Filling Cycle
- Approximately 8–10 seconds per bottle at each filling head
Calculated as 8 heads × 3,600 seconds ÷ an 8–10-second filling cycle. This is theoretical filling-head cycle capacity. Actual production output depends on container infeed, tracking synchronization, product supply, discharge spacing and operating efficiency.
Customer Requirements
What the customer needed the line to handle and achieve.
Xiyan Company required a continuous filling solution for blended edible vegetable oil packed in 25 L containers.
The project needed stable large-volume dosing, synchronized container tracking, eight-head parallel filling and sufficient capacity reserve for future production growth.
Customer Challenge and Project Goal
The production constraints that shaped the proposed solution.
Production Challenge
Key engineering priorities included maintaining consistent 25 L dosing, keeping large containers aligned under moving filling heads, controlling oil at nozzle cut-off, supplying product to eight heads without starvation and coordinating filled-container discharge.
Required Improvement
Filling 25 L edible oil containers requires high product flow, stable container positioning and clean shut-off without forcing the conveyor to stop for each fill.
The project also needed an eight-head platform that could provide capacity headroom as Xiyan expands production.
Why This Configuration Was Selected
How the product, package and output target influenced equipment selection.
The LEKA-FLSFZ-08 uses eight tracking filling heads so filling can continue while containers move through the filling section.
For Xiyan, the pump, hoses, nozzles, filling-head spacing and servo tracking parameters were configured around 25 L blended edible vegetable oil containers.
Eight parallel heads provide a calculated theoretical capacity of approximately 2,880–3,600 bottles per hour at an 8–10-second filling cycle per bottle per head, leaving capacity headroom for future growth.
Complete Line Configuration
The machines and functions included in the proposed packaging process.
| Machine Configuration | Model | Production Use | Project-Specific Requirement |
|---|---|---|---|
| Eight-Head Tracking Servo Filling Machine | LEKA-FLSFZ-08 | Tracks moving containers and fills blended edible vegetable oil through eight parallel filling heads. | Project-specific configuration for 25 L containers, including pump capacity, product hoses, filling nozzles, head spacing, tracking parameters and conveyor guides. |
Quality Control and Project Results
Verified factory-test and acceptance information for this packaging line.
User-provided project specification
User-provided project figure
Calculated as 8 × 3,600 ÷ 8–10 seconds; theoretical filling-head cycle capacity before line-efficiency allowances
Quality Inspection
Recommended production checks include fill-weight verification, cycle-time monitoring, container-position checks, visual inspection for nozzle dripping, product-supply stability across all eight heads and discharge-spacing checks. The calculated output range is a theoretical cycle figure; routine output reporting should use actual counted production over a defined operating period.
Project Result Summary
LEKA supplied Xiyan Company in China with a project-specific LEKA-FLSFZ-08 eight-head tracking servo filling machine for 25 L blended edible vegetable oil containers.
At an approximately 8–10-second filling cycle per bottle per head, the calculated theoretical eight-head filling capacity is approximately 2,880–3,600 bottles per hour before line-efficiency allowances, providing capacity headroom for future growth.
How the Packaging Line Works
The connected production sequence from container infeed to finished product.
Container Infeed
Empty 25 L containers enter the filling section through the conveyor and guide system.
Tracking Synchronization
The control system synchronizes the eight filling heads with moving containers.
Eight-Head Oil Filling
Blended edible vegetable oil is dosed through eight project-configured filling heads.
Filling Cut-Off
The configured nozzles stop product flow cleanly before leaving the container mouths.
Filled-Container Discharge
Filled containers move out for the downstream handling process.
Key Engineering Features
Project-specific functions that improve stability, accuracy, safety and ease of operation.
Project-Specific 25 L Configuration
Pump flow, hoses, nozzles and filling parameters are matched to the Xiyan project 25 L containers and edible oil.
Eight Parallel Filling Heads
Eight heads fill containers in parallel to provide higher theoretical cycle capacity.
Tracking Servo Movement
The heads follow containers through the filling section to support continuous conveyor operation.
Large-Volume Product Supply
The product-feed arrangement is configured to supply all eight heads during the 25 L filling cycle.
Capacity for Future Growth
The eight-head platform gives Xiyan room to increase production without starting from a smaller filling platform.
Packaging Specifications
Container, closure and labeling details considered during line configuration.
Container Type
- Bucket
Container Shape
- Flat Bottle
Cap Type
- Custom Cap
Delivered Equipment and Line Scope
The supplied equipment and integration boundary for this project.
The supplied project centers on a LEKA-FLSFZ-08 eight-head tracking servo filling machine with project-specific product-feed components, hoses, filling nozzles, servo tracking controls, container guides and conveyor interface for 25 L blended edible vegetable oil containers.
Operation, Changeover and Site Requirements
Information used to plan cleaning, package changeover, utilities and installation.
Materials, Cleaning and Safety
Product-contact parts, hoses, seals and nozzles are selected for edible vegetable oil and the approved cleaning procedure. The final project configuration includes accessible product paths, controlled filling cut-off, emergency-stop protection and guarding appropriate to the filling section.
Changeover and Optional Equipment
Filling recipes, head height, guide rails, tracking position and conveyor settings can be adjusted for compatible containers within the approved project scope. Any new container size or oil product should be checked against pump flow, nozzle dimensions, product supply and physical container samples before production.
- Electrical Supply
- Configured for the China factory supply and final electrical drawing.
- Product Feed
- Continuous blended edible vegetable oil supply sized for eight filling heads.
- Compressed Air
- Pressure and flow according to the final pneumatic configuration.
- Factory Space
- Conveyor access, operating clearance, cleaning access and filled-container discharge space.
Delivery and Technical Support
Support available for installation, commissioning, training and continued operation.
LEKA project support covers container and product review, machine configuration, filling-parameter setup, factory testing, operating guidance, electrical documentation, remote commissioning support and after-sales troubleshooting. Customers planning a similar project can send their oil type, container drawings, target output, factory layout and utility information for configuration review.
Need a Packaging Line Configured for Your Product?
Send your product, container, cap, label, filling volume and target output. LEKA Pack Line will review the details before recommending a practical machine configuration.
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